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Kimpalan Laser Gentian Perindustrian Kuasa Tinggi

Mesin Kimpalan Laser Gentian Kuasa Tinggi 3000W

3000W

Kuasa Laser

8mm

Maksimum Keluli Tahan Karat

±0.05mm

Ketepatan Kimpalan

24/7

Kitaran Tugas

Cabaran Pembeli & Penyelesaian

Fabrikator industri berat yang bekerja dengan plat keluli tebal (6–10mm) menghadapi cabaran yang berterusan: proses kimpalan arka (TIG, MIG, SAW) terlalu perlahan, menghasilkan zon terjejas haba yang besar, dan memerlukan pengisaran selepas kimpalan yang meluas. Kimpalan plasma lebih pantas tetapi masih meninggalkan pengoksidaan dan herotan. Pengimpal laser gentian 3000W memberikan penembusan satu laluan 8mm dalam keluli tahan karat dengan zon terjejas haba di bawah 0.5mm - menghapuskan kemasan sekunder untuk kebanyakan aplikasi struktur.

Bagi pengeluar yang menjalankan pengeluaran berterusan, sistem 3000W dengan penyejukan air litar tiga dan rangka gantri tugas berat menyokong operasi 24/7 tanpa degradasi haba, manakala kawalan CNC Schneider Electric membolehkan penjadualan kelompok dan pemantauan jauh.

Penerangan Produk

Mesin kimpalan laser gentian kuasa tinggi 3000W Xinhong dibina untuk aplikasi kimpalan industri berat . Dikuasakan oleh sumber laser gentian IPG/RAYCUS 3000W, ia mencapai kimpalan penembusan dalam - keluli tahan karat hingga 8mm, aluminium hingga 6mm, dan keluli karbon hingga 10mm - dalam satu laluan. Kepala kimpalan dipasang gantri dengan penderia ketinggian kapasitif mengekalkan fokus yang konsisten merentasi plat yang melengkung atau tidak rata. Sistem penyejukan air litar tiga memisahkan penyejukan laser, optik, dan kepala pemotongan untuk kestabilan haba maksimum semasa operasi berterusan. Sebuah PLC Schneider Electric Modicon M241 mengawal parameter kimpalan, penjadualan kelompok, dan pemantauan jauh yang disambungkan Ethernet.

3000W high-power fiber laser welding machine performing deep penetration weld on thick steel plate — Kepala kimpalan laser gentian 3000W melakukan kimpalan penembusan dalam pada plat keluli tebal - dipasang gantri untuk pengeluaran industri

Spesifikasi Teknikal

Parameter	Nilai
Kuasa Laser	3000W
Sumber Laser	Laser gentian IPG / RAYCUS
Panjang gelombang	1080 nm
Penembusan Maksimum - Keluli Tahan Karat	8.0 mm
Penembusan Maksimum - Aluminium	6.0 mm
Penembusan Maksimum - Keluli Karbon	10.0 mm
Kelajuan Kimpalan	0.3–1.5 mm/s
Ketepatan Kimpalan	±0.05 mm
Zon Terjejas Haba	< 0.5 mm
Jenis Pemasangan	Kepala kimpalan dipasang gantri
Penderia Ketinggian	Kapasitif, penjejakan ±0.1mm
Sistem Penyejukan	Penyejuk air industri litar tiga
Sistem Kawalan	PLC Schneider Modicon M241, Ethernet
Bekalan Kuasa	380V, 3-fasa, 50/60Hz
Pensijilan	Pematuhan CE

Ciri Utama

8mm Laluan Tunggal

Kimpalan penembusan dalam dalam satu laluan - keluli tahan karat 8mm, aluminium 6mm, keluli karbon 10mm - menghapuskan kimpalan berbilang laluan dan mengurangkan masa kitaran.

Penyejukan Tiga

Litar penyejukan berasingan untuk sumber laser, optik, dan kepala kimpalan mengekalkan kestabilan haba di bawah operasi berterusan 3kW untuk pengeluaran 24/7.

Dipasang pada Gantri

Rangka gantri tugas berat dengan kedudukan dipacu servo menyediakan laluan kimpalan yang stabil dan berulang pada bahan kerja besar. Penjejakan ketinggian kapasitif mengimbangi kelengkungan plat.

CNC Schneider

PLC Modicon M241 dengan sambungan Ethernet untuk penjadualan kelompok, pemantauan jauh, dan log data pengeluaran. Komponen diperakui CE dan UL.

HAZ < 0.5mm

Rasuk laser gentian tertumpu menghasilkan zon terjejas haba di bawah 0.5mm - meminimumkan herotan haba dan mengekalkan sifat bahan di sekeliling kimpalan.

Mengapa Pilih Xinhong

Pengeluar mantap sejak 2005 - Hampir dua dekad pengalaman R&D dan pengeluaran peralatan laser gentian.
Sumber laser IPG / RAYCUS 3000W - Hayat tiub tertutup melebihi 50,000 jam dengan kualiti rasuk yang luar biasa pada keluaran berterusan 3kW.
Reka bentuk keselamatan mematuhi CE - Dokumentasi pematuhan penuh untuk piawaian keselamatan industri Eropah.
Perkongsian Schneider Electric - Sistem kawalan dibina dengan komponen diperakui CE/UL untuk keselamatan dan kebolehpercayaan.
Sokongan pasca-jualan yang menyeluruh - Diagnostik jarak jauh, bekalan alat ganti, dan panduan pemasangan untuk pelanggan antarabangsa.

Aplikasi

Mesin kimpalan laser kuasa tinggi 3000W dibina untuk:

Pembuatan bekas tekanan dan dandang
Kimpalan struktur pembinaan kapal dan platform luar pesisir
Pemasangan casis dan rangka automotif
Kimpalan saluran paip dan bebibir
Fabrikasi komponen mesin berat
Kimpalan struktur keluli dan komponen jambatan

Soalan Lazim

Bagaimana 3000W dibandingkan dengan 2000W untuk kimpalan plat tebal?

Sistem 3000W meningkatkan penembusan maksimum kepada keluli tahan karat 8mm (berbanding 5mm pada 2000W) dan keluli karbon 10mm (berbanding 6mm). Ia juga mengimpal lebih cepat pada ketebalan yang setara, meningkatkan daya pemprosesan pada pengeluaran plat tebal.

Apakah infrastruktur kemudahan yang diperlukan?

Mesin memerlukan bekalan elektrik 380V/3-fasa, penyejuk air litar tiga (termasuk), dan bekalan udara termampat dan gas pelindung yang mencukupi (argon atau nitrogen). Keperluan kemudahan penuh diperincikan dalam dokumentasi teknikal yang disertakan dengan mesin.

Bolehkah kepala kimpalan dipasang pada robot untuk automasi?

Ya. Kepala kimpalan 3000W serasi dengan robot industri 6-paksi standard untuk kimpalan automatik sepenuhnya. PLC Schneider Electric menyokong integrasi robot melalui Ethernet. Hubungi kami untuk membincangkan jenama robot dan keperluan integrasi anda.

Apakah gas pelindung yang disyorkan?

Argon ketulenan tinggi (≥99.99%) disyorkan untuk keluli tahan karat dan aluminium untuk kimpalan yang terang dan bebas oksida. Untuk keluli karbon, argon atau campuran nitrogen-argon boleh digunakan. Penjana nitrogen PSA pilihan tersedia untuk pengeluaran gas di tapak.

Adakah mesin ini diperakui CE?

Ya. Mesin kimpalan laser gentian Xinhong mematuhi CE untuk piawaian keselamatan industri Eropah. Dokumentasi pematuhan penuh disediakan dengan setiap mesin.

Perlukan Kimpalan Penembusan Dalam?

Dapatkan sebut harga tersuai untuk mesin kimpalan laser gentian kuasa tinggi 3000W. Beritahu kami bahan, julat ketebalan, dan keperluan pengeluaran anda - kami akan mengkonfigurasi sistem yang optimum.

Minta Sebut Harga

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