3000W High-Power Fiber Laser Welding Machine
3000W high-power fiber laser welding machine for heavy industrial applications. 8mm stainless steel penetration, gantry-mounted head, triple-circuit cooling, 24/7 duty cycle. CE compliant.
Kumuha ng QuotationDetalye ng Produkto
High-Power Industrial Fiber Laser Welding
3000W High-Power Fiber Laser Welding Machine
Mga Hamon ng Buyer at Mga Solusyon
Ang mga heavy industrial fabricator na nagtatrabaho sa makapal na steel plates (6–10mm) ay nahaharap sa patuloy na hamon: arc welding processes (TIG, MIG, SAW) ay masyadong mabagal, gumagawa ng malalaking heat-affected zones, at nangangailangan ng malawakang post-weld grinding. Ang plasma welding ay mas mabilis ngunit nag-iiwan pa rin ng oxidation at distortion. Ang 3000W fiber laser welder ay naghahatid ng 8mm single-pass penetration sa stainless steel na may heat-affected zone na mas mababa sa 0.5mm - inaalis ang pangalawang finishing para sa karamihan ng structural applications.
Para sa mga manufacturer na nagpapatakbo ng continuous production, ang 3000W system's triple-circuit water cooling at heavy-duty gantry frame ay sumusuporta sa 24/7 na operasyon nang walang thermal degradation, habang ang Schneider Electric CNC control ay nagbibigay-daan sa batch scheduling at remote monitoring.
Paglalarawan ng Produkto
Ang Xinhong 3000W high-power fiber laser welding machine ay binuo para sa heavy industrial welding applications. Pinapatakbo ng isang 3000W IPG/RAYCUS fiber laser source, nakakamit nito ang deep penetration welds - stainless steel hanggang 8mm, aluminum hanggang 6mm, at carbon steel hanggang 10mm - sa isang pass. Ang gantry-mounted welding head na may capacitive height sensing ay nagpapanatili ng pare-parehong focus sa mga warped o uneven plates. Ang triple-circuit water cooling system ay naghihiwalay ng laser, optics, at cutting head cooling para sa maximum thermal stability sa panahon ng tuloy-tuloy na operasyon. Isang Schneider Electric Modicon M241 PLC ang kumokontrol sa weld parameters, batch scheduling, at Ethernet-connected remote monitoring.
Mga Teknikal na Detalye
| Parameter | Halaga |
|---|---|
| Laser Power | 3000W |
| Laser Source | IPG / RAYCUS fiber laser |
| Wavelength | 1080 nm |
| Max Penetration - Stainless Steel | 8.0 mm |
| Max Penetration - Aluminum | 6.0 mm |
| Max Penetration - Carbon Steel | 10.0 mm |
| Weld Speed | 0.3–1.5 mm/s |
| Weld Precision | ±0.05 mm |
| Heat-Affected Zone | < 0.5 mm |
| Mounting Type | Gantry-mounted welding head |
| Height Sensing | Capacitive, ±0.1mm tracking |
| Cooling System | Triple-circuit industrial water chiller |
| Control System | Schneider Modicon M241 PLC, Ethernet |
| Power Supply | 380V, 3-phase, 50/60Hz |
| Mga Sertipikasyon | CE compliant |
Mga Pangunahing Tampok
Deep penetration welding in a single pass—8mm stainless steel, 6mm aluminum, 10mm carbon steel—eliminating multi-pass welding and reducing cycle time.
Separate cooling circuits for laser source, optics, and welding head maintain thermal stability under 3kW continuous operation for 24/7 production.
Heavy-duty gantry frame with servo-driven positioning provides stable, repeatable weld paths on large workpieces. Capacitive height tracking compensates for plate warpage.
Modicon M241 PLC with Ethernet connectivity for batch scheduling, remote monitoring, and production data logging. CE and UL certified components.
The concentrated fiber laser beam produces a heat-affected zone under 0.5mm—minimizing thermal distortion and preserving material properties around the weld.
Bakit Piliin ang Xinhong
- Itinatag na manufacturer mula noong 2005 - Halos dalawang dekada ng karanasan sa R&D at produksyon ng fiber laser equipment.
- IPG / RAYCUS 3000W laser source - 50,000+ hour sealed tube life with exceptional beam quality at 3kW continuous output.
- CE-compliant safety design - Full compliance documentation for European industrial safety standards.
- Schneider Electric partnership - Control systems built with CE/UL-certified components for safety and reliability.
- Comprehensive after-sales support - Remote diagnostics, supply ng spare parts, at installation guidance para sa mga international customer.
Mga Application
The 3000W high-power laser welder is built for:
- Pressure vessel and boiler manufacturing
- Shipbuilding and offshore platform structural welding
- Automotive chassis and frame assembly
- Pipeline and flange welding
- Heavy machinery component fabrication
- Steel structure and bridge component welding
FAQ
How does 3000W compare to 2000W for thick plate welding?
The 3000W system increases maximum penetration to 8mm stainless steel (vs 5mm at 2000W) and 10mm carbon steel (vs 6mm). It also welds faster at equivalent thicknesses, increasing throughput on thick-plate production runs.
What facility infrastructure is required?
The machine requires 380V/3-phase electrical supply, a triple-circuit water chiller (included), and adequate compressed air and shielding gas supply (argon or nitrogen). Full facility requirements are detailed in the technical documentation provided with the machine.
Can the welding head be robot-mounted for automation?
Yes. The 3000W welding head is compatible with standard 6-axis industrial robots for fully automated welding. The Schneider Electric PLC supports robot integration via Ethernet. Contact us to discuss your robot brand and integration requirements.
What shielding gas is recommended?
High-purity argon (≥99.99%) is recommended for stainless steel and aluminum for bright, oxide-free welds. For carbon steel, argon or a nitrogen-argon mix can be used. An optional PSA nitrogen generator is available for on-site gas production.
Ang makina ba ay CE certified?
Oo. Ang fiber laser welding machines ng Xinhong ay CE compliant para sa European industrial safety standards. Ang kumpletong compliance documentation ay kasama sa bawat makina.
Need Deep Penetration Welding?
Get a customized quote for the 3000W high-power fiber laser welding machine. Tell us your materials, thickness range, and production requirements—we'll configure the optimal system.
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