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Marine Engineering Ultra-Thick Plate · 20000W

Marine Engineering Ultra-Thick Plate Fiber Laser Cutting Machine

Ang Marine Engineering Ultra-Thick Plate Fiber Laser Cutting Machine mula sa Shandong Xinhong CNC ay espesyal na naka-configure para sa mga shipyard at offshore engineering fabricator na nagpoproseso ng ultra-thick steel plates. Nakabatay ito sa 20000W IPG/RAYCUS laser platform na may reinforced heavy-duty gantry at high-pressure nitrogen cutting system, kayang mag-cut ng carbon steel hanggang 50mm, stainless steel hanggang 30mm, at marine-grade alloys na may edge quality at dimensional accuracy na kinakailangan ng classification society standards (DNV, ABS, LR, BV). Ang 2000×6000mm working area ay kayang tumanggap ng full-size shipyard plates nang walang pre-cutting.

20000W

Laser Power

50mm

Max Carbon Steel

30 bar

Max Gas Pressure

2000×6000

Working Area (mm)

Mga Suliranin ng Buyer at Mga Solusyon

Mga limitasyon ng kalidad ng oxy-fuel at plasma: Ang shipyard plate cutting ay tradisyonal na umaasa sa oxy-fuel at plasma para sa 30-50mm carbon steel - mga proseso na nag-iiwan ng scale, malawak na kerf, bilugan na tuktok na gilid, at malalaking heat-affected zones na nangangailangan ng malawakang paggiling bago ang welding. Ang 20000W fiber beam ay gumagawa ng makitid, parisukat na mga gilid na may minimal na HAZ, na lubhang nagpapababa sa oras ng paghahanda para sa welding.

Pagsunod sa classification society: Ang marine fabrication ay nangangailangan ng mga cut na nakakatugon sa classification society standards (DNV, ABS, LR, BV). Ang precision cutting ng fiber laser (±0.05mm positioning, ±0.03mm repeatability) at malinis na edge quality ay sumusuporta sa pagsunod sa mga mahigpit na dimensional at surface standards na ito.

Pagproseso ng marine-grade alloy: Ang offshore engineering ay gumagamit ng mga espesyal na alloy kabilang ang duplex stainless steel at marine-grade aluminum na mahirap para sa tradisyonal na cutting methods. Ang 20kW beam na may high-purity nitrogen assist gas ay nagpoproseso ng mga materyales na ito na may maliwanag, oxide-free na mga gilid na handa na para sa welding.

Mga Pangunahing Bentahe

IPG / RAYCUS 20000W laser source - 50,000+ oras na sealed tube life. Ang 20kW beam ay naghahatid ng sapat na power density para sa malinis, single-pass cutting ng 50mm carbon steel - pinapalitan ang oxy-fuel na may mas mataas na edge quality at mas mabilis na throughput.

30 bar high-pressure gas delivery system - Dinisenyo para sa thick-plate cutting na may nitrogen assist gas. Ang high-pressure nitrogen (≥99.99%) ay gumagawa ng maliwanag, oxide-free na mga gilid sa stainless steel at marine alloys hanggang 30mm. Katugma sa PSA nitrogen generator ng Xinhong.

Reinforced thermal management - Triple-circuit industrial water chiller na may dedicated cooling para sa laser, optics, at cutting head. Pinapanatili ang thermal stability sa ilalim ng 20kW continuous operation para sa pinahabang shipyard production shifts.

Heavy-duty dual-drive gantry para sa makapal na plates - Reinforced welded steel frame na may stress relief, dual servo motors sa X-axis. Dinisenyo para sa thermal at dynamic loads ng 50mm plate cutting na may ±0.05mm positioning accuracy.

Schneider Electric CNC na may shipyard production management - Modicon M241 PLC na may Ethernet para sa remote monitoring, batch scheduling, nesting integration, at production data logging na sumusuporta sa traceability requirements.

Mga Teknikal na Detalye

Parameter	Halaga
Laser Power	20000W
Laser Source	IPG / RAYCUS / GW (opsyonal)
Max Cutting Thickness (Carbon Steel)	50mm
Max Cutting Thickness (Stainless Steel)	30mm
Max Cutting Thickness (Aluminum)	25mm
Max Cutting Thickness (Duplex Stainless)	25mm
Working Area	2000 × 6000 mm
Positioning Accuracy	±0.05 mm
Repeatability	±0.03 mm
Max Cutting Speed	30 m/min (depende sa materyal at kapal)
Max Gas Pressure	30 bar
Control System	Schneider Modicon M241 PLC
Drive System	Dual servo motor + helical rack & pinion
Cooling	Triple-circuit industrial water chiller
Power Supply	380V / 50Hz / 3-phase (maaaring i-customize)
Mga Sertipikasyon	CE Certified

Mga Industriyang Pinaglilingkuran

Shipbuilding at hull plate fabrication · Offshore platform structures · Marine engineering components · Pressure vessel at boiler manufacturing · Heavy structural steel para sa infrastructure · Defense at naval applications · Oil at gas pipeline at flange · Wind energy monopile at tower sections

Suporta ng Manufacturer

Ginawa ng Shandong Xinhong CNC Technology Co., Ltd., itinatag noong 2005, isang ISO 9001:2015-certified at CE-compliant fiber laser equipment manufacturer. Ang production facility ng Xinhong ay nilagyan ng high-power laser cutting systems mula 2000W hanggang 30000W, na naglilingkod sa automotive, electrical, at heavy industry sectors sa buong mundo. Ang marine engineering configuration na ito ay nakabatay sa 20000W platform na may espesyal na thick-plate cutting optimizations. Laser sources mula sa IPG (USA), RAYCUS, at GW. Ang technical documentation, operation manuals, operator training, at commissioning guidance ay ibinibigay kasama ng bawat makina.

FAQ

Paano naiiba ang makinang ito sa standard 20000W model?

Ang marine engineering configuration na ito ay may kasamang 30 bar high-pressure gas delivery system (vs 25 bar standard), triple-circuit chiller para sa pinahabang thick-plate duty cycles, at espesyal na cutting parameters na na-optimize para sa shipyard plate materials kabilang ang marine-grade carbon steel at duplex stainless steel. Ang gantry ay karagdagang reinforced para sa tuloy-tuloy na heavy-plate processing.

Kaya ba nitong i-cut ang duplex stainless steel na ginagamit sa offshore applications?

Oo. Ang 20000W beam na may high-purity nitrogen assist gas ay nagpuputol ng duplex stainless steel hanggang 25mm na may maliwanag, oxide-free na mga gilid. Ang mas mataas na strength at viscosity ng duplex steel kumpara sa standard austenitic stainless ay nangangailangan ng karagdagang beam power para sa malinis na pagputol.

Sinusuportahan ba ng makina ang classification society requirements?

Ang ±0.05mm positioning accuracy at malinis na edge quality ng makina ay sumusuporta sa dimensional at surface requirements ng mga pangunahing classification societies (DNV, ABS, LR, BV). Gayunpaman, ang final certification ay nakadepende sa iyong partikular na project requirements at aprubadong welding procedures. Inirerekomenda naming talakayin ang iyong classification requirements sa aming team.

Anong nitrogen consumption ang dapat kong asahan para sa thick-plate cutting?

Ang nitrogen consumption para sa 30-50mm plate cutting sa 30 bar ay maaaring maging malaki. Inirerekomenda naming ipares ang makina sa PSA nitrogen generator ng Xinhong (99.9% purity, 10-80 m³/h) para sa on-site production, na karaniwang bumabawi sa gastos sa loob ng 6-12 buwan kumpara sa bottled nitrogen.

Anong suporta ang available para sa shipyard installation?

Kasama ang technical documentation, operation manuals, remote troubleshooting, at operator training. Nagbibigay ang Xinhong ng installation guidance at commissioning support para sa shipyard environments. Makipag-ugnayan sa amin para sa service terms sa iyong rehiyon.

I-upgrade ang Iyong Shipyard Cutting Capability

Sabihin sa amin ang iyong plate thicknesses, material grades, at classification requirements - kami ang magko-configure ng pinakamainam na marine engineering laser system.

Humiling ng Quotation

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