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Automated Robotic Fiber Laser Welding

Automated Robotic Arm Fiber Laser Welding Machine

2000W

Laser Power

6-Axis

Robot DOF

±0.05mm

Path Precision

24/7

Automated Production

Mga Hamon ng Buyer at Mga Solusyon

Ang mga high-volume manufacturer ay nahaharap sa tatlong patuloy na hamon sa welding: gastos sa paggawa at kakulangan ng kasanayan (mahirap makahanap ng mga bihasang welder at mahal ang mga ito), hindi pantay na kalidad (ang manu-manong welding ay nagdudulot ng pagkakaiba-iba sa bawat bahagi na pumapalpak sa quality audits), at mga limitasyon sa throughput (ang bilis ng manu-manong welding ay limitado ng tibay ng tao). Ang automated robotic arm fiber laser welding system ay nilulutas ang lahat ng tatlo sa pamamagitan ng pagpapalit sa manu-manong operasyon ng isang 6-axis robot na inuulit ang mga weld path na may ±0.05mm precision, tumatakbo 24/7 nang walang pahinga, at gumagawa ng pare-parehong kalidad ng weld sa bawat bahagi.

Para sa mga manufacturer na nagbibigay sa automotive OEMs at iba pang tier-1 na customer na humihingi ng PPAP documentation at statistical process control, ang robotic system ay nagbibigay ng traceable, repeatable weld data sa pamamagitan ng Schneider Electric CNC controller.

Paglalarawan ng Produkto

Ang Xinhong automated robotic arm fiber laser welding machine ay isinasama ang isang 2000W IPG/RAYCUS fiber laser source sa isang 6-axis industrial robot arm para sa ganap na automated welding ng mga kumplikadong 3D joint geometries. Ang robot ay nakakamit ng 5mm penetration sa stainless steel at 4mm sa aluminum na may ±0.05mm path repeatability. Kasama sa system ang isang vision-based seam tracking system na nag-aadjust ng weld path sa real time upang mabayaran ang pagkakaiba-iba ng bawat bahagi. Ang fully enclosed safety cell na may interlocked doors at laser-safe viewing windows ay nakakatugon sa European CE safety standards. Isang Schneider Electric Modicon M241 PLC ang namamahala sa robot coordination, laser parameter control, at production data logging sa pamamagitan ng Ethernet.

Automated robotic arm fiber laser welding cell with safety enclosure — Complete automated welding cell - 6-axis robot arm, laser source, safety enclosure na may interlocked doors

Mga Teknikal na Detalye

Parameter	Halaga
Laser Power	2000W (configurable 1500W–3000W)
Laser Source	IPG / RAYCUS fiber laser
Robot Axes	6-axis
Robot Payload	10 kg (welding head + cable)
Robot Reach	1500 mm (configurable)
Path Repeatability	±0.05 mm
Max Penetration - Stainless Steel	5.0 mm
Max Penetration - Aluminum	4.0 mm
Seam Tracking	Vision-based, real-time adaptive
Control System	Schneider Modicon M241 PLC, Ethernet
Safety Enclosure	Fully enclosed, interlocked doors, laser-safe windows
Cooling System	Dual-temperature industrial water chiller
Power Supply	380V, 3-phase, 50/60Hz
Mga Sertipikasyon	CE compliant

Mga Pangunahing Tampok

6-Axis Robot

Ang 6-axis robot arm ay umaabot sa mga kumplikadong 3D joint geometries na hindi ma-access ng fixed gantry systems—nagwe-weld sa paligid ng mga sulok, sa loob ng mga cavity, at sa mga contoured surface sa isang setup.

Seam Tracking

Ang vision-based seam tracking ay nag-aadjust ng weld path sa real time upang mabayaran ang pagkakaiba-iba ng bawat bahagi sa stamping, casting, o forming tolerances—walang manual teach-in para sa bawat bahagi.

Safety Cell

Ang fully enclosed safety cell na may interlocked doors at laser-safe viewing windows ay naglalaman ng laser radiation at sparks—nakakatugon sa CE workplace safety requirements para sa unattended operation.

24/7 Production

Ang robot ay tumatakbo nang tuloy-tuloy nang walang pagkapagod o pahinga ng operator—doble o triple ang throughput kumpara sa manu-manong welding habang pinapanatili ang pare-parehong kalidad sa bawat bahagi.

Data Logging

Ang Schneider Electric PLC ay nagla-log ng weld parameters, cycle times, at part counts para sa bawat weld—sumusuporta sa PPAP documentation at statistical process control requirements.

Bakit Piliin ang Xinhong

Itinatag na manufacturer mula noong 2005 - Halos dalawang dekada ng karanasan sa R&D at produksyon ng fiber laser equipment.
IPG / RAYCUS laser sources - World-class beam quality na may 35,000+ oras na service life at consistent output.
Schneider Electric control system - CE/UL-certified components na may Ethernet connectivity para sa robot integration at production data logging.
CE-compliant safety design - Fully enclosed cell na may interlocked doors ay nakakatugon sa European laser safety standards para sa unattended operation.
Comprehensive after-sales support - Remote diagnostics, spare parts supply, installation guidance, at operator training para sa mga international customer.

Mga Application

Ang automated robotic laser welding system ay mainam para sa:

Automotive component manufacturing (exhaust systems, battery trays, seat frames)
Battery pack at EV module assembly welding
Medical device at surgical instrument welding
Aerospace component precision welding
Consumer electronics metal housing welding
High-volume contract manufacturing para sa tier-1 OEMs

FAQ

Aling mga robot brand ang compatible?

Sinusuportahan ng system ang mga pangunahing 6-axis industrial robot brand. Ang Schneider Electric PLC ay nakikipag-ugnayan sa robot controller sa pamamagitan ng Ethernet. Makipag-ugnayan sa amin sa iyong gustong robot brand at payload/reach requirements para sa isang tailored integration plan.

Paano gumagana ang vision-based seam tracking?

Ang isang camera na naka-mount sa robot arm ay nag-scan ng joint bago at habang nagwe-weld. Nakikita ng system ang aktwal na posisyon ng seam at inaayos ang weld path sa real time—binabayaran ang pagkakaiba-iba ng bawat bahagi na hanggang ±2mm nang walang manual reprogramming.

Anong mga laser power option ang available?

Ang standard configuration ay gumagamit ng 2000W fiber laser source. Sinusuportahan ng system ang 1500W hanggang 3000W laser sources depende sa iyong material thickness requirements. Makipag-ugnayan sa amin upang piliin ang pinakamainam na power para sa iyong application.

Ang safety enclosure ba ay nakakatugon sa CE standards?

Oo. Ang fully enclosed safety cell na may interlocked doors at laser-safe viewing windows ay dinisenyo upang matugunan ang European CE laser safety standards. Ito ay nagpapahintulot ng unattended 24/7 operation nang walang karagdagang facility-level laser safety measures.

Anong training at support ang ibinibigay?

Bawat system ay may kasamang technical documentation, operation manuals, remote troubleshooting, at operator training. Kasama rin ang robot programming training. Available ang installation guidance at commissioning support. Makipag-ugnayan sa amin para sa service terms sa iyong rehiyon.

I-automate ang Iyong Welding Production

Kumuha ng customized quote para sa automated robotic arm fiber laser welding system. Sabihin sa amin ang iyong mga part types, production volume, at joint geometries—ididisenyo namin ang optimal welding cell.

Humiling ng Quotation

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