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Battery Terminal Pole Welding · Fiber Laser

Battery Terminal Laser Welding Machine

Ang mabilis na paglago ng paggawa ng lithium-ion battery ay lumikha ng pangangailangan para sa mga welding system na espesyal na idinisenyo para sa mga koneksyon ng battery terminal at pole. Ang Battery Terminal Laser Welding Machine mula sa Shandong Xinhong CNC ay espesyal na ginawa para sa welding ng cylindrical, prismatic, at pouch battery cell terminals sa mga busbar at interconnects. Sa 1500W fiber laser source, vision-based positioning, at pulse control na na-optimize para sa thin foil at tab materials, naghahatid ito ng pare-pareho, low-resistance welds sa aluminum at copper battery terminals sa bilis ng produksyon.

1500W

Laser Power

±0.02

Positioning (mm)

0.3mm

Min Tab Thickness

360

Cells/Hour

Mga Suliranin ng Buyer at Mga Solusyon

Hindi pare-parehong kalidad ng weld sa manipis na battery tabs: Ang battery terminal foils at tabs (0.3-1.0mm) ay mahirap i-weld nang pare-pareho gamit ang resistance welding. Ang tumpak na pulse control ng fiber laser ay gumagawa ng paulit-ulit na welds nang walang burn-through sa manipis na aluminum at copper tabs.

High-resistance weld joints: Ang mahinang kalidad ng weld ay nagpapataas ng joint resistance, nagpapababa ng efficiency ng battery pack, at lumilikha ng thermal hotspots. Ang laser ay gumagawa ng full-penetration welds na may mababa at pare-parehong electrical resistance sa buong cell connection.

Limitasyon sa production throughput: Ang manual o resistance welding ay masyadong mabagal para sa high-volume battery pack assembly. Ang automated laser welding system ay nagpoproseso ng hanggang 360 cells kada oras na may vision-based automatic positioning.

Mga Pangunahing Bentahe

Vision-based cell positioning - Isang camera system ang tumutukoy sa mga posisyon ng battery terminal at awtomatikong inaayos ang laser beam, binabayaran ang variation ng placement ng bawat cell sa tray. Walang manual alignment na kinakailangan para sa bawat cell.

Pulse control na na-optimize para sa battery materials - Ang pulse shape, duration, at frequency ay pre-configure para sa aluminum tabs, copper terminals, at dissimilar Al-Cu welds. Ang system ay nag-iimbak ng 50+ weld parameter sets para sa iba't ibang cell types at tab thicknesses.

Gantry-mounted scanning head - Ang XY gantry na may galvo scanner ay sumasaklaw sa buong battery tray area, ni-welding ang lahat ng terminal connections sa isang automated cycle nang hindi inaayos ang tray.

Mababang heat input para sa kaligtasan ng battery - Ang concentrated energy ng laser ay nagpapaliit ng heat transfer sa cell, pinipigilan ang thermal damage sa internal structure ng battery. Kinokontrol ang pulse duration upang manatili ang heat-affected zone sa ilalim ng 0.3mm.

Schneider Electric CNC na may production data logging - Ang Modicon M241 PLC ay nagla-log ng weld parameters at quality data para sa bawat cell, sumusuporta sa battery pack traceability at PPAP documentation requirements.

Mga Teknikal na Detalye

Parameter	Halaga
Laser Power	1500W (configurable 1000W-2000W)
Laser Source	IPG / RAYCUS fiber laser
Wavelength	1080 nm
Positioning Accuracy	±0.02mm
Galvo Scanner Speed	Hanggang 2000 mm/s
Working Area (Tray)	300x300mm (customizable)
Min Tab Thickness	0.3mm
Max Tab Thickness	2.0mm
Compatible Materials	Aluminum, Copper, Nickel-plated steel
Heat-Affected Zone	< 0.3mm
Throughput	Hanggang 360 cells/hour
Vision System	CCD camera na may auto-alignment
Control System	Schneider Modicon M241 PLC, Ethernet
Cooling System	Water circulation
Power Supply	220V, single-phase, 50/60Hz
Mga Sertipikasyon	CE compliant

Mga Industriyang Pinaglilingkuran

Ang battery terminal laser welding machine ay idinisenyo para sa:

EV battery pack assembly - welding ng cylindrical at prismatic cell terminals sa busbars
Energy storage systems - pagkonekta ng battery modules sa grid-scale storage installations
Consumer electronics batteries - welding ng tabs sa lithium-ion pouch cells at battery packs
Battery module manufacturing - series at parallel interconnect welding sa battery modules
Battery research and development - prototype battery pack welding para sa mga bagong cell designs

Bakit Piliin ang Xinhong

Itinatag na manufacturer mula noong 2005 - Halos dalawang dekada ng karanasan sa R&D at produksyon ng fiber laser equipment.
IPG/RAYCUS laser sources - Ang pare-parehong beam quality ay kritikal para sa thin-material battery welding.
ISO 9001:2015 certified - Ang bawat machine ay ginawa sa ilalim ng ISO 9001:2015 quality management na may CE compliance documentation.
Schneider Electric control system - CE/UL-certified components na may Ethernet para sa production data integration.
Comprehensive after-sales support - Remote diagnostics, supply ng spare parts, at pagsasanay ng operator.

FAQ

Anong mga battery cell types ang kayang i-weld ng machine na ito?

Ang system ay nagwe-weld ng cylindrical (18650, 21700, 26650), prismatic, at pouch cell terminals. Awtomatikong tinutukoy ng vision system ang mga terminal positions para sa bawat cell type. Ang mga parameter profiles para sa karaniwang cell types ay pre-loaded; maaaring gumawa ng custom profiles para sa mga bagong cell designs.

Kaya ba nitong i-weld ang magkaibang materials tulad ng aluminum sa copper?

Oo. Kasama sa system ang pre-configured pulse parameters para sa aluminum-to-copper dissimilar welds, na karaniwan sa battery interconnects. Ang kontroladong heat input ng laser ay pumipigil sa pagbuo ng intermetallic compound na nagpapahina sa Al-Cu joints.

Ano ang minimum tab thickness na kayang hawakan ng machine?

Ang minimum tab thickness ay 0.3mm para sa aluminum at copper foils. Maaaring bawasan ang pulse energy upang maiwasan ang burn-through sa manipis na materials habang nakakamit pa rin ang full penetration welds.

Sinusuportahan ba ng machine ang production traceability?

Oo. Ang Schneider Electric PLC ay nagla-log ng weld parameters (power, duration, position) para sa bawat cell, sumusuporta sa battery pack traceability at PPAP documentation. Maaaring i-export ang data sa pamamagitan ng Ethernet sa factory MES systems.

Ang makina ba ay CE certified?

Oo. Ang machine ay CE compliant para sa European industrial safety standards. Ang kumpletong compliance documentation ay ibinibigay sa bawat machine.

Kailangan ng Maaasahang Battery Terminal Welding?

Sabihin sa amin ang inyong cell types, tab materials, at production volume - iko-configure namin ang pinakamainam na battery welding system para sa inyong assembly line.

Humiling ng Quotation

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