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Automated Production Line Welding · Fiber Laser

Automated Production Line Laser Welding Machine

Ang mga manufacturer na may mataas na volume ay nangangailangan ng welding system na maaaring isama nang walang putol sa automated production lines, na pinapalitan ang manual welding stations ng tuloy-tuloy at walang-superbisong operasyon. Ang Automated Production Line Laser Welding Machine mula sa Shandong Xinhong CNC ay pinagsasama ang 2000W fiber laser source na may servo-driven gantry, conveyor integration, at batch scheduling upang maghatid ng 24/7 automated welding ng paulit-ulit na joint patterns. Ang mga bahagi ay dumadaloy sa welding cell sa pamamagitan ng integrated conveyor, at ang laser ay nagwe-weld ng bawat bahagi nang sunud-sunod nang walang interbensyon ng operator.

2000W

Laser Power

24/7

Automated Operation

±0.05

Path Precision (mm)

5mm

Max Penetration

Mga Suliranin ng Buyer at Mga Solusyon

Manual welding bottleneck sa production lines: Ang manual welding stations ay naglilimita sa line throughput at nagdudulot ng pagkakaiba-iba sa kalidad. Ang automated laser welding cell ay isinasama sa production line conveyor, nagwe-weld ng mga bahagi nang tuloy-tuloy sa kontroladong cycle time nang walang interbensyon ng operator.

Hindi pantay na kalidad sa iba't ibang shift: Ang iba't ibang operator ay gumagawa ng iba't ibang kalidad ng weld. Ang automated system ay inuulit ang parehong weld path na may ±0.05mm precision sa bawat bahagi, anuman ang shift o operator, na tinitiyak ang pare-parehong kalidad para sa mga kinakailangan ng PPAP at SPC.

Gastos at kakayahang makuha ng labor: Ang mga bihasang welder ay mahal at mahirap hanapin. Ang automated system ay pinapalitan ang manual welding ng isang beses na setup, binabawasan ang gastos sa labor bawat bahagi at inaalis ang pag-asa sa kakayahang makuha ng welder.

Mga Pangunahing Bentahe

Conveyor-integrated production flow - Ang mga bahagi ay pumapasok sa welding cell sa pamamagitan ng integrated belt conveyor na may positioning fixtures. Awtomatikong ini-clamp, ni-we-weld, at inilalabas ng system ang bawat bahagi nang sunud-sunod, na sumusuporta sa cycle times na kasingbaba ng 10 segundo bawat bahagi.

Servo-driven gantry na may batch scheduling - Ang XY gantry na may servo motors at precision rack-and-pinion drive ay sumusunod sa programmed weld paths na may ±0.05mm repeatability. Ang Schneider Electric PLC ay namamahala ng batch scheduling para sa maraming part programs nang sunud-sunod.

Vision-based part recognition - Kinikilala ng camera system ang uri at oryentasyon ng bahagi sa pagpasok, awtomatikong pinipili ang tamang weld program. Ito ay nagbibigay-daan sa mixed-model production nang walang manual program changes.

Capacitive height tracking - Ang welding head ay nagpapanatili ng pare-parehong focal distance sa pamamagitan ng capacitive sensing, binabayaran ang pagkakaiba-iba ng taas ng bawat bahagi nang walang manual adjustment. Tinitiyak nito ang pare-parehong weld penetration sa lahat ng production batches.

Production data logging at traceability - Ang Schneider Modicon M241 PLC ay nagla-log ng weld parameters, cycle times, at part counts para sa bawat welded part, sumusuporta sa quality traceability at statistical process control requirements.

Mga Teknikal na Detalye

Parameter	Halaga
Laser Power	2000W (configurable 1500W-3000W)
Laser Source	IPG / RAYCUS fiber laser
Wavelength	1080 nm
Max Penetration - Stainless Steel	5.0mm
Max Penetration - Aluminum	4.0mm
Path Repeatability	±0.05mm
Gantry Travel Speed	Hanggang 30 m/min
Working Area	600x400mm (customizable)
Conveyor Type	Belt conveyor na may positioning fixtures
Min Cycle Time	10 segundo bawat bahagi
Vision System	CCD camera na may part recognition
Height Tracking	Capacitive sensing, ±0.1mm
Control System	Schneider Modicon M241 PLC, Ethernet
Cooling System	Dual-temperature water chiller
Power Supply	380V, 3-phase, 50/60Hz
Mga Sertipikasyon	CE compliant

Mga Industriyang Pinaglilingkuran

Ang automated production line laser welding machine ay mainam para sa:

Automotive parts manufacturing - exhaust components, seat frames, bracket assemblies
Consumer appliance production - stainless steel sink at housing seams
Battery tray at enclosure welding - EV battery tray sealing at frame welding
HVAC component manufacturing - ductwork, heat exchanger joints, at fittings
Contract manufacturing - mixed-model production na may madalas na part changeovers
Kitchen equipment production - sink seams, hood frames, at stainless assemblies

Bakit Piliin ang Xinhong

Itinatag na manufacturer mula noong 2005 - Halos dalawang dekada ng karanasan sa R&D at produksyon ng fiber laser equipment.
IPG/RAYCUS laser sources - 35,000+ oras na service life na may pare-parehong beam quality para sa tuloy-tuloy na produksyon.
ISO 9001:2015 certified - Ang bawat makina ay ginawa sa ilalim ng ISO 9001:2015 quality management na may CE compliance documentation.
Schneider Electric partnership - CE/UL-certified control systems na may Ethernet para sa factory integration.
Comprehensive after-sales support - Remote diagnostics, spare parts supply, at installation guidance.

FAQ

Paano gumagana ang conveyor integration?

Kasama sa system ang isang belt conveyor na may custom positioning fixtures na akma sa geometry ng iyong bahagi. Ang mga bahagi ay ikinakarga sa conveyor (manu-mano o sa pamamagitan ng robot), dumadaloy sa welding cell, awtomatikong ina-clamp at pinoposisyon, ni-we-weld, pagkatapos ay ibinabalik sa conveyor para lumabas. Ang cycle time ay depende sa pagiging kumplikado ng bahagi at haba ng weld.

Kaya bang hawakan ng system ang maraming uri ng bahagi?

Oo. Kinikilala ng vision system ang uri ng bahagi sa pagpasok at awtomatikong pinipili ang kaukulang weld program. Ito ay nagbibigay-daan sa mixed-model production kung saan ang iba't ibang uri ng bahagi ay dumadaloy sa parehong welding cell nang walang manual program changes.

Ano ang minimum cycle time bawat bahagi?

Ang minimum cycle time ay humigit-kumulang 10 segundo bawat bahagi para sa simpleng weld patterns. Ang mas kumplikadong multi-pass welds o mas mahabang seams ay magpapataas ng cycle time. Ibahagi ang iyong part drawings at weld requirements para sa detalyadong pagtatantya ng cycle time.

Sinusuportahan ba ng system ang production traceability?

Oo. Ang Schneider Electric PLC ay nagla-log ng weld parameters, cycle times, at part counts para sa bawat bahagi, sumusuporta sa PPAP documentation at SPC requirements. Ang data ay maa-access sa pamamagitan ng Ethernet connection sa factory MES systems.

Ang makina ba ay CE certified?

Oo. Ang makina ay CE compliant para sa European industrial safety standards, kabilang ang safety enclosure options na may interlocked doors para sa walang-superbisong operasyon. Ibinibigay ang kumpletong compliance documentation.

Kailangan Mo ba ng Automated Welding sa Iyong Production Line?

Sabihin sa amin ang iyong mga uri ng bahagi, production volume, at line layout - ididisenyo namin ang pinakamainam na automated laser welding cell para sa iyong manufacturing line.

Humiling ng Quotation

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