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3D Rotary Positioning · Fiber Laser Welding

3D Rotary Laser Welding Workstation

Ang mga cylindrical at rotational na bahagi - pipes, flanges, rings, shafts, at tubular assemblies - ay nangangailangan ng tuloy-tuloy na circumferential welds na mahirap makamit nang pare-pareho gamit ang fixed-head welding machines. Ang 3D Rotary Laser Welding Workstation mula sa Shandong Xinhong CNC ay pinagsasama ang precision CNC rotary turntable na may 2000W fiber laser welding head, na nagbibigay-daan sa tuloy-tuloy na rotational welding ng cylindrical joints sa isang automated pass. Ang sistema ay humahawak ng round, oval, at irregular 3D profiles, na ginagawa itong perpekto para sa pipe fittings, valve bodies, ring gears, at rotational assemblies.

2000W

Laser Power

360°

Rotary Axis

±0.05

Positioning (mm)

500mm

Max Workpiece Dia.

Mga Suliranin ng Buyer at Mga Solusyon

Hindi pare-parehong circumferential welds: Ang manu-manong welding ng circular joints ay nagdudulot ng start-stop overlap marks at hindi pantay na penetration. Ang rotary turntable ay umiikot nang tuloy-tuloy sa workpiece habang ang laser head ay nananatili sa fixed position, na gumagawa ng pare-pareho, walang overlap na circumferential welds.

Kahirapan sa pag-weld ng complex 3D profiles: Ang oval at irregular cross-sections ay nangangailangan ng multi-axis synchronization. Ang 4-axis CNC control (X, Y, Z linear + rotary) ng sistema ay nagko-coordinate sa trajectory ng laser head sa pag-ikot ng turntable, na awtomatikong sumusunod sa complex 3D weld paths.

Mabagal na produksyon ng rotational parts: Ang manu-manong circumferential welding ay mabagal at nangangailangan ng skilled operators. Ang automated rotary workstation ay kumukumpleto ng buong circumferential weld sa ilang segundo, na may pare-parehong kalidad sa bawat bahagi.

Mga Pangunahing Bentahe

CNC rotary turntable na may 4-axis control - Ang precision rotary axis ay humahawak ng workpieces hanggang 500mm diameter at 100kg weight. Ang 4-axis CNC (X, Y, Z, rotary) ay nag-synchronize ng linear at rotational motion para sa complex 3D weld paths, kabilang ang helical, spiral, at intermittent welds.

Auto-focus welding head na may capacitive tracking - Ang welding head ay nagpapanatili ng pare-parehong focal distance sa round at oval surfaces, na nagko-compensate sa workpiece eccentricity at surface variations nang walang manual adjustment.

Adjustable rotation speed at weld parameters - Rotation speed mula 0.1 hanggang 20 RPM, naka-synchronize sa laser power at pulse frequency. Ito ay nagbibigay-daan sa pag-optimize ng weld penetration at bead appearance para sa iba't ibang material thicknesses at diameters.

Tailstock support para sa mahabang workpieces - Ang adjustable tailstock na may live center ay sumusuporta sa mahabang cylindrical workpieces hanggang 1000mm length, na pumipigil sa deflection habang umiikot at nagpapanatili ng weld alignment sa buong haba.

Schneider Electric CNC na may 3D path programming - Ang Modicon M241 PLC na may 4-axis interpolation ay sumusuporta sa programming ng complex 3D weld paths sa pamamagitan ng teach pendant o CAD file import. Ang sistema ay nag-iimbak ng 50+ weld programs para sa iba't ibang workpiece types.

Mga Teknikal na Detalye

Parameter	Halaga
Laser Power	2000W (configurable 1500W-3000W)
Laser Source	IPG / RAYCUS fiber laser
Wavelength	1080 nm
Max Workpiece Diameter	500mm
Max Workpiece Length	1000mm (may tailstock)
Max Workpiece Weight	100kg
Rotary Speed Range	0.1 - 20 RPM
Positioning Accuracy	±0.05mm
Rotary Repeatability	±0.03°
Axis Configuration	4-axis (X, Y, Z linear + C rotary)
Tailstock	Adjustable na may live center
Control System	Schneider Modicon M241 PLC, 4-axis interpolation
Program Storage	50+ weld programs
Cooling System	Water circulation
Power Supply	380V, 3-phase, 50/60Hz
Mga Sertipikasyon	CE compliant

Mga Industriyang Pinaglilingkuran

Ang 3D rotary laser welding workstation ay malawakang ginagamit para sa:

Pipe fitting at flange welding - circumferential welds sa pipe flanges, reducers, at tee fittings
Valve body manufacturing - welding valve seats, bonnets, at body assemblies
Ring gear at bearing weldinggear rings, bearing housings, at rotational components
Pressure vessel nozzle welding - welding nozzles at fittings sa vessel shells
Automotive exhaust components - welding catalytic converter shells at exhaust pipe sections
Aerospace rotational parts - welding engine casings, rings, at rotational assemblies

Bakit Piliin ang Xinhong

Itinatag na manufacturer mula noong 2005 - Halos dalawang dekada ng karanasan sa R&D at produksyon ng fiber laser equipment.
IPG/RAYCUS laser sources - 35,000+ oras na service life na may pare-parehong beam quality para sa precision rotational welding.
ISO 9001:2015 certified - Ang bawat machine ay ginawa sa ilalim ng ISO 9001:2015 quality management na may CE compliance documentation.
Schneider Electric control system - CE/UL-certified 4-axis CNC na may Ethernet connectivity.
Comprehensive after-sales support - Remote diagnostics, supply ng spare parts, at pagsasanay ng operator.

FAQ

Anong mga uri ng rotary joints ang kayang i-weld ng makinang ito?

Ang sistema ay humahawak ng circumferential butt welds, lap welds, fillet welds sa flange-to-pipe joints, at complex 3D weld paths sa irregular profiles. Ang 4-axis CNC ay nagko-coordinate ng linear at rotary motion para sa helical, spiral, at intermittent weld patterns.

Ano ang maximum workpiece size na kayang hawakan ng turntable?

Ang standard turntable ay humahawak ng workpieces hanggang 500mm diameter at 1000mm length na may tailstock. Ang maximum workpiece weight ay 100kg. May mga mas malalaking configuration na available kapag hiniling - makipag-ugnayan sa amin gamit ang inyong workpiece dimensions.

Kaya bang i-weld ng makina ang non-circular profiles?

Oo. Ang 4-axis CNC na may teach pendant programming ay kayang sundan ang oval, elliptical, at irregular 3D profiles. Ang operator ay nagtuturo ng weld path sa pamamagitan ng paggalaw ng laser head sa kahabaan ng joint, at ang sistema ay nagre-record at inuulit ang trajectory na naka-synchronize sa pag-ikot ng turntable.

Paano naka-program ang weld path?

Ang sistema ay sumusuporta sa dalawang programming methods: teach pendant (manu-manong ilipat ang head sa kahabaan ng joint at i-record ang waypoints) o CAD file import (DXF/STEP files na na-convert sa weld paths). Para sa standard circumferential welds, ilagay lamang ang diameter at start/stop positions.

Ang makina ba ay CE certified?

Oo. Ang machine ay CE compliant para sa European industrial safety standards. Ang kumpletong compliance documentation ay ibinibigay sa bawat machine.

Kailangan ng Precision Rotary Welding?

Sabihin sa amin ang inyong workpiece types, diameters, at weld requirements - kami ang magko-configure ng pinakamainam na 3D rotary laser welding workstation para sa inyong produksyon.

Humiling ng Quotation

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