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Laser Welding na may Wire Feed · Fiber Laser

Sistema ng Wire Feed para sa Laser Welding

Ang autogenous laser welding (pagtunaw ng base material nang walang filler) ay gumagawa ng malakas at malinis na weld, ngunit limitado ito ng joint gap tolerance at material compatibility. Kapag ang joint gap ay lumampas sa 0.5mm, o kapag nagwe-weld ng magkaibang materyales o nagpapatong ng sira na surface, kailangan ang filler wire. Ang Sistema ng Wire Feed para sa Laser Welding mula sa Shandong Xinhong CNC ay may integrated precision wire feeder na may 2000W fiber laser welding head, na naghahatid ng synchronized filler wire sa weld pool para sa gap bridging, surface build-up, at pagsasama ng magkaibang materyales.

2000W

Laser Power

0.6-1.6

Diameter ng Wire (mm)

5mm

Max Penetration

±0.1

Katumpakan ng Weld (mm)

Mga Suliranin ng Buyer at Mga Solusyon

Limitasyon ng joint gap sa autogenous welding: Ang laser welding nang walang filler ay nangangailangan ng halos perpektong joint fit-up (gap na mas mababa sa 0.5mm). Ang wire feed system ay kayang mag-bridge ng gaps hanggang 2.0mm, na kayang tumanggap ng karaniwang fabrication tolerances nang hindi nangangailangan ng mamahaling precision joint preparation.

Pagpapatong sa sira o machined na surface: Kapag nire-restore ang mga sira na component o nagdadagdag ng material para sa machining allowance, ang wire feeder ay nagdedeposito ng filler material layer by layer na may tumpak na kontrol, nagpapatong ng surface hanggang sa eksaktong sukat.

Pagwe-weld ng magkaibang materyales: Ang pagsasama ng magkaibang metal (hal., carbon steel sa stainless steel) ay nangangailangan ng filler wire na may compatible chemistry. Ang wire feed system ay naghahatid ng angkop na filler material sa weld pool, na nagbibigay-daan sa dissimilar metal joints na hindi kayang gawin ng autogenous welding.

Mga Pangunahing Bentahe

Synchronized wire feed na may laser pulse - Ang wire feeder ay naghahatid ng filler wire sa bilis na 0.5 hanggang 15 m/min, na naka-synchronize sa laser pulse frequency at travel speed. Tinitiyak nito ang pare-parehong wire deposition sa weld pool nang walang surging o interruption.

Sumusuporta sa 0.6-1.6mm wire diameters - Compatible sa malawak na hanay ng filler wire diameters at materyales: stainless steel (308L, 309L, 316L), carbon steel (ER70S-6), aluminum (ER4043, ER5356), at copper alloy wires. Wire spool size hanggang 5kg para sa extended production.

Adjustable wire feed angle at posisyon - Ang wire feed nozzle angle ay adjustable mula 15° hanggang 60° relative sa laser beam, at ang lateral position ay adjustable para sa tumpak na wire placement sa weld pool. Ito ay kayang tumanggap ng iba't ibang joint geometries at welding positions.

Handheld at fixed-head configurations - Ang wire feed system ay available sa parehong handheld (para sa manual operation) at fixed gantry-mounted (para sa automated production) configurations. Ang handheld version ay may ergonomic gun na may integrated wire guide.

Dual-mode CW/pulsed welding na may wire - Continuous wave mode para sa deep penetration na may mataas na deposition rate; pulsed mode para sa tumpak na heat control sa manipis na materyales. Ang system ay nag-iimbak ng 100+ parameter profiles na pinagsasama ang laser settings at wire feed parameters.

Mga Teknikal na Detalye

Parameter	Halaga
Laser Power	2000W (configurable 1500W-3000W)
Laser Source	IPG / RAYCUS fiber laser
Saklaw ng Wire Diameter	0.6 - 1.6mm
Bilis ng Wire Feed	0.5 - 15 m/min
Laki ng Wire Spool	Hanggang 5kg (D200)
Anggulo ng Wire Feed	15° - 60° (adjustable)
Mga Compatible na Wire Material	SS 308L/309L/316L, Carbon ER70S-6, Al ER4043/5356
Max Joint Gap Bridging	2.0mm
Max Penetration (may wire)	5.0mm (stainless steel)
Weld Precision	±0.1mm
Operating Modes	Continuous wave / Pulsed
Parameter Memory	100+ profiles
Cooling System	Water circulation
Power Supply	380V, 3-phase, 50/60Hz
Mga Sertipikasyon	CE compliant

Mga Industriyang Pinaglilingkuran

Ang laser welding wire feed system ay mainam para sa:

Sheet metal fabrication - pag-bridge ng gaps sa joints na may karaniwang fabrication tolerances
Pag-aayos ng mold at die - pagpapatong ng sira na surface gamit ang matching filler material
Pagsasama ng magkaibang metal - pagwe-weld ng carbon steel sa stainless steel gamit ang transition filler
Pressure vessel at pipe welding - pagpuno ng root gaps at pagpapatibay ng weld seams
Pag-aayos at restoration ng sasakyan - pagwe-weld ng panels at structural components gamit ang filler
Shipbuilding at marine repair - pagwe-weld ng structural steel na may gap-filling capability

Bakit Piliin ang Xinhong

Itinatag na manufacturer mula noong 2005 - Halos dalawang dekada ng karanasan sa R&D at produksyon ng fiber laser equipment.
IPG/RAYCUS laser sources - 35,000+ oras na service life na may consistent beam quality para sa wire-fed welding.
ISO 9001:2015 certified - Ang bawat machine ay ginawa sa ilalim ng ISO 9001:2015 quality management na may CE compliance documentation.
Comprehensive after-sales support - Remote diagnostics, supply ng spare parts, at pagsasanay ng operator.

FAQ

Anong mga filler wire materials ang compatible?

Ang system ay sumusuporta sa stainless steel wires (308L, 309L, 316L), carbon steel wire (ER70S-6), aluminum wires (ER4043, ER5356), at copper alloy wires sa diameters mula 0.6 hanggang 1.6mm. Makipag-ugnayan sa amin sa inyong specific wire specification upang kumpirmahin ang compatibility.

Ano ang maximum joint gap na kayang i-bridge ng system?

Ang system ay kayang mag-bridge ng joint gaps hanggang 2.0mm na may angkop na wire feed speed at laser power settings. Para sa gaps na mas malaki sa 2.0mm, maaaring kailanganin ang multiple passes. Inirerekomenda pa rin ang wastong joint preparation para sa optimal weld quality.

Maaari bang idagdag ang wire feeder sa kasalukuyang laser welder?

Ang wire feed system ay dinisenyo upang i-integrate sa fiber laser welding machines ng Xinhong. Ang integration sa third-party laser welders ay depende sa control interface compatibility. Makipag-ugnayan sa amin sa inyong existing machine model upang pag-usapan ang integration options.

Paano naka-synchronize ang wire feed speed sa laser?

Ang Schneider Electric CNC controller ay nag-synchronize ng wire feed speed sa laser pulse frequency at travel speed. Kapag nag-pulse ang laser, ang wire feeder ay naghahatid ng tumpak na dami ng wire sa weld pool. Ang synchronization na ito ay awtomatiko kapag naitakda na ang parameters.

Ang makina ba ay CE certified?

Oo. Ang machine ay CE compliant para sa European industrial safety standards. Ang kumpletong compliance documentation ay ibinibigay sa bawat machine.

Kailangan ng Filler Wire Capability para sa Laser Welding?

Sabihin sa amin ang inyong mga materyales, joint types, at gap tolerances - ikokonfigure namin ang optimal wire feed laser welding system para sa inyong mga aplikasyon.

Humiling ng Quotation

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