Umshini Wokushisela Nge-Laser Ephathwayo Wensimbi Yensimbi: Umhlahlandlela Osebenzayo

Umhlahlandlela osebenzayo wokusebenzisa imishini yokushisela nge-laser ephathwayo ensimbi yensimbi, okuhlanganisa ukukhetha amandla, izinhlobo zamajoyinti, amathiphu okushisela, nezinzuzo ngaphezu kwe-TIG/MIG.

Kungani Insimbi Yensimbi Iyindlela Yemvelo Yokushisela Nge-Laser Ephathwayo

Ukwenziwa kwensimbi yensimbi kungenye yezinhlelo ezivame kakhulu zemishini yokushisela nge-laser ephathwayo. Amashidi amancane ensimbi engagqwali - ngokuvamile angu-0.5 mm kuya ku-3 mm - yilapho ukushisela nge-laser kudlula izindlela zendabuko ezifana ne-TIG noma i-MIG. Ukushisa okugxilile kwe-fiber laser kudala indawo encane yokushisela enendawo encane ethintekayo ukushisa, okusho ukuthi kuncipha ukuphambuka kokushisa entweni encane, ijubane lokuhamba elisheshayo, nemithungo ehlanzekile yokushisela evame ukudinga ukuphela okuncane noma okungekho nhlobo ngemva kokushisela.

Noma ngabe ukhiqiza izindawo zokugcina, amakhabethe, amapayipi, noma amaphaneli okuhlobisa, i- umshini wokushisela nge-laser ophathwayo ikunikeza ukuguquguquka ukuze ubhekane namajoyinti okungaba nzima noma okungenakwenzeka ukufinyelela kuwo ngesiteshi sokushisela esimisiwe. Lo mhlahlandlela osebenzayo uhlanganisa lokho okudinga ukwazi ukuze uthole imiphumela emihle kakhulu ensimbi yensimbi.

Ukufanisa Amandla Nokujiya Kwensimbi Yensimbi

Insimbi yensimbi ihlanganisa ububanzi bokujiya, futhi izinga lamandla elifanele lincike entweni osebenza nayo njalo. Umkhiqizo we-Xinhong unikeza imishini yokushisela nge-laser ephathwayo engu-1000W, 1500W, 2000W, kanye no-3000W. Ngokuqondene nomsebenzi wensimbi yensimbi ngokuqondile:

1000W - Ilungele insimbi encane (0.5–1.5 mm). Ikhiqiza imithungo ehlanzekile, emincane ngokufaka ukushisa okuncane, okwenza ilungele izinhlelo lapho ukuphambuka kuyinkinga, njengezitsha zasekhishini zensimbi engagqwali nezindawo zokugcina ezingezinto zikagesi.
1500W - Ukukhetha okuguquguquka kakhulu ezitolo zensimbi yensimbi. Ngokungena okuphezulu okungu-3 mm ensimbi engagqwali nase-aluminium, ihlanganisa wonke ububanzi bokujiya okujwayelekile. Ukungaguquguquki komthungo ongu-±0.1 mm kuqinisekisa ikhwalithi yobuhlalu ephindaphindekayo kuyo yonke imikhiqizo.
2000W–3000W - Ingcono kakhulu uma umsebenzi wakho udlulela ngalé kwensimbi yensimbi uye epuleti elijiyile. Uma isitolo sakho sokukhiqiza sisebenza ngensimbi yensimbi nepuleti, la mamodeli anamandla aphezulu anikeza indawo yokwengeza ezintweni ezijiyile kuyilapho esebenza kahle ezintweni ezincane.

Kwimisebenzi eminingi egxile ensimbi yensimbi, imodeli engu-1500W imele indawo enhle - amandla anele ukuphatha ububanzi bokujiya obujwayelekile, ngokunemba nokungaguquguquki okudingwa into encane.

Izinzuzo Ngaphezu Kwezindlela Zokushisela Zendabuko

Ukushintsha kusuka ku-TIG noma i-MIG uye ku- umshini wokushisela nge-laser ophathwayo wensimbi engagqwali umsebenzi wensimbi yensimbi uletha izinzuzo ezithile ezibambekayo:

Ukuphambuka okuncishisiwe: Amandla agxilile e-laser ashisisa indawo encane, okusho ukuthi into ezungezile ihlala ipholile. Ensimbini encane, lona umehluko phakathi kwephaneli eliyisicaba nelephuzu elihlanekezelwa ngesikhathi sokushisela.
Ijubane eliphezulu: Ijubane lokuhamba lokushisela nge-laser ngokuvamile liphindwe ka-2–4 kune-TIG kubukhulu obufanayo. Esitolo esisebenza ngemisebenzi eminingi yensimbi yensimbi ngosuku, lokhu kukhulisa ngokuqondile umkhiqizo.
Imithungo ehlanzekile: Ukufakwa kokushisa okulawulwayo kukhiqiza imithungo ebushelelezi, efanayo evame ukuqeda isidingo sokugaya noma ukupholisha - ukonga abasebenzi okubalulekile emikhiqizweni eqediwe njengamakhabethe ensimbi engagqwali noma imiphetho ebonakalayo.
Okuncane kokugcwalisa: Imithungo eminingi yensimbi yensimbi nge-laser i-autogenous, okusho ukuthi ihlanganisa ijoyinti ngaphandle kocingo lokugcwalisa. Lokhu kunciphisa izindleko zempahla futhi kwenze inqubo yokushisela ibe lula.

Amajoyinti Avamile Ensimbi Yensimbi Nendlela Yokuwabhekana Nawo

Amajoyinti E-Butt

Amajoyinti e-Butt - lapho imiphetho emibili yensimbi ibekwa ubuso nobuso - iyindlela elula kakhulu. Hlanganisa amashidi ngegebe elincane (okufanele libe ngaphansi kuka-0.1 mm ku-autogenous welding), bese uqhuba i-laser emgqeni wokuhlangana. Ukungaguquguquki komthungo ongu-±0.1 mm wemodeli engu-1500W kuqinisekisa ukungena okufanayo kuyo yonke ubude bejoyinti.

Amajoyinti E-Lap

Emajoyintini e-lap, ishidi elilodwa ligqagqela elinye. I-laser ingena eshidini elingaphezulu futhi ihlanganise nesingaphansi. Lolu hlobo lwejoyinti luvamile ekuhlanganiseni izindawo zokugcina namapayipi. Lungisa indawo yokugxila kancane ukujula ukuze uqinisekise ukuthi indawo yokushisela ifinyelela eshidini elingaphansi.

Amajoyinti e-Fillet kanye ne-T-Joints

Emajoyintini ekhoneni kanye ne-T emabokisini ensimbi yensimbi, ukuhamba kahle kwesibhamu sokushisela esiphethwe ngesandla kuyinzuzo enkulu. Umsebenzisi angakwazi ukuthambekisa isibhamu ukuze aqondise amandla empandeni yejoyinti, athole ukuhlanganiswa okugcwele ngaphandle kwemikhawulo yokufinyelela yekhanda lokushisela elimisiwe.

Ukupholisa Nokusebenza Okuqhubekayo

Izitolo zokukhiqiza insimbi yensimbi zivame ukusebenza ngezinhlelo zokukhiqiza eziqhubekayo. Uhlelo lokupholisa ngamanzi emishinini yokushisela nge-laser ephathwayo ye-Xinhong lusekela ukusebenza okuqhubekayo kwamahora angu-8+, okusho ukuthi umshini ungakwazi ukuhambisana nesikhathi esigcwele ngaphandle kokuvalwa ngenxa yokushisa. Lokhu kubaluleke kakhulu lapho kushiselwa insimbi encane ngejubane eliphezulu lokuhamba, lapho umthombo we-laser usebenza cishe njalo.

Ukupholisa okungaguquki nakho kunomthelela ekuzinzeni kwekhwalithi yokushisela. Njengoba izinga lokushisa lomthombo we-laser lilawulwa, imingcele ye-beam ihlala ingaguquki, okugcina kugcina umthungo wokushisela ufana - okusekela ngokuqondile ukucaciswa kokungaguquguquki kuka-±0.1 mm.

Amathiphu Asetshenziswayo Okushisela Insimbi Yensimbi Nge-Laser

Lawula igebe: Ku-autogenous welding (ngaphandle kokugcwalisa), gcina igebe lejoyinti lingaphansi kuka-0.1 mm. Uma igebe libanzi, sebenzisa ucingo lokugcwalisa noma shintshela ejubaneni eliphansi kancane ukuze indawo yokushisela ikwazi ukuwela igebe.
Sebenzisa igesi evikelayo: Igesi evikelayo ye-Argon noma i-nitrogen ivimbela ukugqwala ensimbi engagqwali, ikhiqize imithungo ekhanyayo, ehlanzekile engadingi ukuhlanzwa ngemva kokushisela.
Thuthukisa ijubane lokuhamba: Kancane kakhulu futhi ubeka engcupheni ukushiswa kwento encane; ngokushesha kakhulu futhi ukungena akuphelele. Qala ngemingcele enconyiwe yomkhiqizi bese ulungisa ngokusekelwe ezingeni lakho elithile lento nokujiya.
Gcina i-engeli yesibhamu ingaguquki: I-engeli ezinzile engu-45–90 degrees (ngokuya ngohlobo lwejoyinti) iqinisekisa ukusabalalisa amandla okulinganayo emgqeni wokuhlangana.
Hlanza into: Amafutha, i-oxide, noma ukungcola ebusweni beshidi kungabangela ukuvuleka nokushisela okungaguquki. Ukusula okusheshayo nge-solvent ngaphambi kokushisela kuthatha imizuzwana futhi kuvimbela amaphutha.

Izitifiketi Ezibalulekile Kubathengi Bensimbi Yensimbi

Uma uthola umshini wokushisela nge-laser ophathwayo ukukhiqiza insimbi yensimbi, izitifiketi ziyinkinga esebenzayo, hhayi into ehlelekile. Imishini emgqeni we-Xinhong ithwele izitifiketi ze-CE ne-RoHS, iqinisekisa ukuthobela izindinganiso zokuphepha nezemvelo zaseYurophu. Isitifiketi se-ISO 9001:2015 senkampani sisho ukuthi izinqubo zokukhiqiza zilawulwa uhlelo olubhaliwe lokuphatha ikhwalithi. Kubakhiqizi bensimbi yensimbi abahlinzeka amakhasimende aseYurophu noma aphesheya, lezi zitifiketi zivame ukuba yimfuneko yekhasimende.

Umshini Wokushisela Nge-Laser Ophathwayo Weshidi Lensimbi: Umhlahlandlela Osebenzayo