Marine engineering ultra-thick plate fiber laser cutting machine cutting 50mm steel plate in shipyard

Umshini Wokusika Nge-Laser Ye-Fiber Yepuleti Elikhulu Kakhulu Wezobunjiniyela Basolwandle

Umshini wokusika i-fiber laser wepuleti elikhulu kakhulu we-20000W wezobunjiniyela basolwandle wemikhumbi nokwakhiwa kwezinsiza zasolwandle. Usika insimbi yekhabhoni ukuya ku-50mm, insimbi engagqwali ukuya ku-30mm ngomfutho wegesi ongu-30 bar. Ibhedi engu-2000×6000mm, ukunemba okungu-±0.05mm, ugunyazwe yi-CE.

Thola Isilinganiso

Imininingwane Yomkhiqizo

Izingcweti Zasolwandle Ipuleti Elikhulu Kakhulu · 20000W

Umshini Wokusika Nge-Laser Ye-Fiber Yepuleti Elikhulu Kakhulu Wezobunjiniyela Basolwandle

I- Umshini Wokusika Nge-Laser Ye-Fiber Yepuleti Elikhulu Kakhulu Wezobunjiniyela Basolwandle kusuka e-Shandong Xinhong CNC ilungiselelwe ngokukhethekile izinkomba zemikhumbi kanye nabakhi bezakhiwo zasolwandle abacubungula amapuleti ensimbi amakhulu kakhulu. Yakhelwe phezu kwesisekelo se-laser ye-IPG/RAYCUS engu-20000W ene-gantry eqinisiwe enomsebenzi onzima kanye nesistimu yokusika nge-nitrogen enomfutho ophezulu, isika insimbi yekhabhoni efinyelela ku-50mm, insimbi engagqwali efinyelela ku-30mm, kanye nama-alloys asezingeni lasolwandle ngekhwalithi yonqenqema nokunemba kobukhulu okudingwa amazinga omphakathi wezokuhlukanisa (DNV, ABS, LR, BV). Indawo yokusebenza engu-2000×6000mm ihlalisa amapuleti asezinkambeni ngokugcwele ngaphandle kokusika kwangaphambili.

20000W
Amandla e-Laser
50mm
Max Carbon Steel
30 bar
Max Gas Pressure
2000×6000
Working Area (mm)

Izinkinga Zabathengi Nezixazululo

Ukulinganiselwa kwekhwalithi ye-oxy-fuel ne-plasma: Ukusika kwamapuleti ezinkambeni ngokwesiko kuncike ku-oxy-fuel ne-plasma ngensimbi yekhabhoni engu-30-50mm - izinqubo ezishiya i-scale, i-kerf ebanzi, onqenqema abayindilinga ngenhla, nezindawo ezinkulu ezithintekile ukushisa ezidinga ukugaywa okuningi ngaphambi kokushisela. I-fiber beam engu-20000W ikhiqiza onqenqema abancane, abayisikwele ane-HAZ encane, inciphisa kakhulu isikhathi sokulungiselela ukushisela.
Ukuthobela umphakathi wezokuhlukanisa: Ukwenziwa kwezinto zasolwandle kudinga ukusika okuhlangabezana namazinga omphakathi wezokuhlukanisa (DNV, ABS, LR, BV). Ukunemba kokusika kwe-fiber laser (±0.05mm ukuma, ±0.03mm ukuphinda) kanye nekhwalithi yonqenqema ehlanzekile kusekela ukuthobela lawa mazinga aqinile wobukhulu nendawo.
Ukucubungula i-alloy yezinga lasolwandle: Ubunjiniyela basolwandle busebenzisa ama-alloys akhethekile afaka i-duplex stainless steel kanye ne-aluminium yezinga lasolwandle ezinselela izindlela zokusika zendabuko. I-beam engu-20kW ene-nitrogen enomsoco ophezulu icubungula lezi zinto ngonqenqema abakhanyayo, abangena-oxide abakulungele ukushisela.

Izinzuzo Eziyinhloko

Umthombo we-laser we-IPG / RAYCUS 20000W - Impilo yephoyinti elivaliwe engaphezu kuka-50,000 amahora. I-beam engu-20kW iletha ukuminyana kwamandla okwanele ukusika okuhlanzekile, okukodwa kwe-50mm insimbi yekhabhoni - ithatha indawo ye-oxy-fuel ngekhwalithi yonqenqema engcono nokushesha okukhulu.
Isistimu yokulethwa kwegesi enomfutho ophezulu wama-bar angu-30 - Yakhelwe ukusika amapuleti amakhulu nge-nitrogen enomsoco. I-nitrogen enomfutho ophezulu (≥99.99%) ikhiqiza onqenqema abakhanyayo, abangena-oxide kusimbi engagqwali nama-alloys asolwandle afinyelela ku-30mm. Ihambisana ne-PSA nitrogen generator ye-Xinhong.
Ukuphathwa kokushisa okuqinisiwe - I-chiller yamanzi yezimboni enemijikelezo emithathu enokupholisa okukhethekile kwe-laser, ama-optics, nekhanda lokusika. Igcina ukuzinza kokushisa ngaphansi kokusebenza okuqhubekayo kwe-20kW ngezikhathi zokukhiqiza ezinde ezinkambeni.
I-gantry enzima enama-drive amabili yamapuleti amakhulu - Uhlaka lwensimbi olushiselwe oluqinisiwe nokukhululeka kwengcindezi, ama-servo motors amabili ku-X-axis. Yakhelwe imithwalo yokushisa nokuguquguquka kokusika kwepuleti elingu-50mm ngokunemba kokuma okungu-±0.05mm.
I-Schneider Electric CNC nokuphathwa kokukhiqiza ezinkambeni - I-Modicon M241 PLC ene-Ethernet yokuqapha ekude, ukuhlela ngamaqoqo, ukuhlanganiswa kwe-nesting, nokuloga kwedatha yokukhiqiza okusekela izidingo zokulandeleka.

Imininingwane Yobuchwepheshe

IpharamithaInani
Amandla e-Laser20000W
Umthombo We-LaserIPG / RAYCUS / GW (okukhethwayo)
Max Cutting Thickness (Carbon Steel)50mm
Max Cutting Thickness (Stainless Steel)30mm
Max Cutting Thickness (Aluminum)25mm
Ubukhulu Obukhulu Bokusika (Duplex Stainless)25mm
Working Area2000 × 6000 mm
Ukunemba Kokuma±0.05 mm
Repeatability±0.03 mm
Max Cutting Speed30 m/min (kuye ngokwento nobukhulu)
Max Gas Pressure30 bar
Control SystemSchneider Modicon M241 PLC
Drive SystemDual servo motor + helical rack & pinion
UkupholisaTriple-circuit industrial water chiller
Power Supply380V / 50Hz / 3-phase (okwenziwa ngokwezifiso)
IzitifiketiIqinisekiswe nge-CE

Izimboni Ezisebenzisayo

Ukwenziwa kwemikhumbi nokwakhiwa kwamapuleti e-hull · Izakhiwo zamapulatifomu asolwandle · Izingxenye zobunjiniyela basolwandle · Ukwenziwa kwemiphongolo yengcindezi namabhoyela · Insimbi enzima yesakhiwo sengqalasizinda · Izicelo zezokuvikela nezasolwandle · Amapayipi negesi kawoyela nama-flange · Izingxenye zamandla omoya e-monopile nezimpondo

Ukusekelwa Ngumkhiqizi

Kwenziwe yi Shandong Xinhong CNC Technology Co., Ltd., eyasungulwa ngo-2005, umkhiqizi wemishini ye-fiber laser egunyazwe yi-ISO 9001:2015 futhi ehambisana ne-CE. Indawo yokukhiqiza ye-Xinhong ifakwe izinhlelo zokusika nge-laser ezinamandla aphezulu kusukela ku-2000W kuya ku-30000W, isebenzela izimboni zezimoto, zikagesi, nezindawo ezinzima emhlabeni wonke. Lokhu kulungiselelwa kobunjiniyela basolwandle kwakhelwe phezu kwesisekelo se-20000W nokuthuthukiswa okukhethekile kokusika amapuleti amakhulu. Imithombo ye-laser ivela ku-IPG (USA), RAYCUS, ne-GW. Imibhalo yezobuchwepheshe, izincwajana zokusebenza, ukuqeqeshwa kwabasebenzi, nokuhola kokuthunywa kunikezwa ngomshini ngamunye.

Imibuzo Ejwayelekile

Lo mshini wehluka kanjani kumodeli ejwayelekile ye-20000W?

Lokhu kulungiselelwa kobunjiniyela basolwandle kufaka isistimu yokulethwa kwegesi enomfutho ophezulu wama-bar angu-30 (vs 25 bar ejwayelekile), i-chiller enemijikelezo emithathu yemijikelezo yokusebenza emide yamapuleti amakhulu, kanye nemingcele yokusika ekhethekile elungiselelwe izinto zamapuleti ezinkambeni kufaka insimbi yekhabhoni yezinga lasolwandle ne-duplex stainless steel. I-gantry iqiniswe ngokwengeziwe ukucubungula amapuleti anzima ngokuqhubekayo.

Ingakwazi ukusika i-duplex stainless steel esetshenziswa ezicelweni zasolwandle?

Yebo. I-beam engu-20000W ene-nitrogen enomsoco ophezulu isika i-duplex stainless steel efinyelela ku-25mm ngonqenqema abakhanyayo, abangena-oxide. Amandla aphezulu nokuminyana kwe-duplex steel uma kuqhathaniswa ne-austenitic stainless ejwayelekile kudinga amandla engeziwe e-beam ukuze kusikwe kahle.

Ngabe umshini uyasekela izidingo zomphakathi wezokuhlukanisa?

Ukunemba kokuma kuka-±0.05mm kanye nekhwalithi yonqenqema ehlanzekile kusekela izidingo zobukhulu nendawo zemiphakathi emikhulu yezokuhlukanisa (DNV, ABS, LR, BV). Kodwa-ke, ukuqinisekiswa kokugcina kuncike ezidingweni zakho zomsebenzi kanye nezinqubo zokushisela ezigunyaziwe. Sincoma ukuthi uxoxe ngezidingo zakho zokuhlukanisa nethimba lethu.

Yikuphi ukusetshenziswa kwe-nitrogen okufanele ngikulindele ekusikeni amapuleti amakhulu?

Ukusetshenziswa kwe-nitrogen ekusikeni amapuleti angu-30-50mm kuma-bar angu-30 kungaba kukhulu. Sincoma ukuthi umshini uhlanganiswe ne-PSA nitrogen generator ye-Xinhong (ubumsulwa obungu-99.9%, 10-80 m³/h) ukuze kukhiqizwe endaweni, ngokuvamile ezikhokhela phakathi kwezinyanga ezi-6-12 uma kuqhathaniswa ne-nitrogen esemabhodleleni.

Yikuphi ukwesekwa okutholakalayo ukufakwa ezinkambeni?

Imibhalo yezobuchwepheshe, izincwajana zokusebenza, ukulungisa izinkinga kude, nokuqeqeshwa kwabasebenzi kufakiwe. I-Xinhong inikeza ukuhola kokufaka nokusekela ukuthunywa ezindaweni zezinkambeni. Xhumana nathi ngezimo zesevisi esifundeni sakho.

Thuthukisa Amandla Akho Okusika Ezinkambeni

Tshela ubukhulu bamapuleti akho, amazinga ezinto, nezidingo zakho zokuhlukanisa - sizokumisela uhlelo olufanele lwe-laser yobunjiniyela basolwandle.

Cela Isilinganiso

Amathegi

Imikhiqizo Ehlobene

Thola Isilinganiso

ISICELO SESILINGANISO

FORM · REV.1