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Ukusebenza Kwe-Laser Welding Ngomshini Ozenzakalelayo

Umshini Wokushisela Nge-Laser Onengalo Yerobhothi Ozenzakalelayo

2000W

Amandla e-Laser

I-Axis Ezi-6

I-DOF Yerobhothi

±0.05mm

Ukunemba Komzila

24/7

Ukukhiqiza Okuzenzakalelayo

Izinselelo Zabathengi Nezixazululo

Abakhiqizi abanomthamo omkhulu babhekana nezinselele ezintathu eziqhubekayo zokushisela: izindleko zabasebenzi nokuntuleka kwamakhono (abashiseli abanomuzwa banzima ukuwathola futhi bayabiza), ukungafani kwekhwalithi (ukushisela ngesandla kukhiqiza umehluko phakathi kwezingxenye okwehluleka ekuhlolweni kwekhwalithi), kanye nemikhawulo yomthamo (isivinini sokushisela ngesandla sikhawulelwa ukukhathala komuntu). Uhlelo lokushisela nge-laser ngengalo yerobhothi olusebenza ngokuzenzakalelayo luxazulula konke lokhu ngokuthatha indawo yokusebenza ngesandla ngokusebenzisa i- robhothi enama-axis ayi-6 ephinda imizila yokushisela ngokunemba okungu-±0.05mm, isebenza 24/7 ngaphandle kokukhefuza, futhi ikhiqiza ikhwalithi yokushisela efanayo kuyo yonke ingxenye.

Kubakhiqizi abahlinzeka abakhiqizi bezimoto (OEMs) namanye amakhasimende asezingeni lokuqala afuna imibhalo ye-PPAP nokulawulwa kwenqubo yezibalo, uhlelo lwerobhothi lunikeza idatha yokushisela elandelwayo nephindaphindekayo nge-Schneider Electric CNC controller.

Incazelo Yomkhiqizo

Umshini wokushisela nge-laser onengalo yerobhothi ozenzakalelayo we-Xinhong uhlanganisa i- 2000W IPG/RAYCUS fiber laser source nge- ingalo yerobhothi enama-axis ayi-6 yokushisela ngokuzenzakalelayo ngokugcwele izakhiwo eziyinkimbinkimbi ze-3D joints. Irobhothi lifinyelela ukungena okungu-5mm ensimbi engagqwali nokungu-4mm ku-aluminium ngokuphindaphindeka komzila okungu-±0.05mm. Uhlelo luhlanganisa i- uhlelo lokulandelela umthungo olusebenzisa ukubona olushintsha umzila wokushisela ngesikhathi sangempela ukuze unxephezele umehluko phakathi kwezingxenye. I- indawo yokuphepha evalwe ngokugcwele eneminyango ekhiyiwe nezimfa zokubuka eziphephile ku-laser ihlangabezana namazinga okuphepha aseYurophu e-CE. I- Schneider Electric Modicon M241 PLC ilawula ukuxhumana kwerobhothi, ukulawulwa kwepharamitha ye-laser, nokuloga kwedatha yokukhiqiza nge-Ethernet.

Automated robotic arm fiber laser welding cell with safety enclosure — Iseli eliphelele lokushisela elizenzelelayo - ingalo yerobhothi enama-axis ayi-6, umthombo we-laser, indawo yokuphepha eneminyango ekhiyiwe

Imininingwane Yobuchwepheshe

Ipharamitha	Inani
Amandla e-Laser	2000W (kungahlehliswa 1500W–3000W)
Umthombo We-Laser	I-laser ye-fiber ye-IPG / RAYCUS
Ama-Axis Erobhothi	ama-axis ayi-6
Umthwalo Werobhothi	10 kg (ikhanda lokushisela + intambo)
Ukufinyelela Kwerobhothi	1500 mm (kungahlehliswa)
Ukuphindaphindeka Komzila	±0.05 mm
Ukungena Okukhulu - Insimbi Engagqwali	5.0 mm
Ukungena Okukhulu - Aluminium	4.0 mm
Ukulandelela Umthungo	Okusebenzisa ukubona, okushintshayo ngesikhathi sangempela
Control System	Schneider Modicon M241 PLC, Ethernet
Indawo Yokuphepha	Ivalwe ngokugcwele, iminyango ekhiyiwe, izimfa eziphephile ku-laser
Uhlelo Lokupholisa	I-water chiller yezimboni enezinga lokushisa eliphindwe kabili
Power Supply	380V, 3-phase, 50/60Hz
Izitifiketi	Ihambisana ne-CE

Izici Eziyinhloko

Irobhothi Enama-Axis Ayi-6

Ingalo yerobhothi enama-axis ayi-6 ifinyelela izakhiwo eziyinkimbinkimbi ze-3D joints ezingenakufinyeleleka kumasistimu agxilile e-gantry - ishisele emakhoneni, ngaphakathi kwemigodi, nasezindaweni ezigobile ngohlelo olulodwa.

Ukulandelela Umthungo

Ukulandelela umthungo okusebenzisa ukubona kushintsha umzila wokushisela ngesikhathi sangempela ukuze kunxephezelwe umehluko phakathi kwezingxenye ekushisweni, ekwenziweni nge-casting, noma ekwakhekeni - akukho ukufundisa ngesandla kwingxenye ngayinye.

Iseli Lokuphepha

Iseli lokuphepha elivalwe ngokugcwele elineminyango ekhiyiwe nezimfa zokubuka eziphephile ku-laser liqukethe imisebe ye-laser nezinhlansi - ihlangabezana nezidingo zokuphepha emsebenzini ze-CE zokusebenza ngaphandle kokugadwa.

Ukukhiqiza 24/7

Irobhothi lisebenza ngokuqhubekayo ngaphandle kokukhathala noma ukukhefuza komsebenzisi - liphindaphinda noma liphinde kathathu umthamo uma kuqhathaniswa nokushisela ngesandla kuyilapho kugcina ikhwalithi efanayo kuyo yonke ingxenye.

Ukuloga Idatha

I-Schneider Electric PLC iloga amapharamitha wokushisela, izikhathi zomjikelezo, nezibalo zezingxenye kukho konke ukushisela - isekela imibhalo ye-PPAP nezidingo zokulawulwa kwenqubo yezibalo.

Kungani Ukhetha I-Xinhong

Umkhiqizi osunguliwe kusukela ngo-2005 - Cishe amashumi amabili eminyaka yokucwaninga nokukhiqiza imishini ye-laser ye-fiber.
Imithombo ye-laser ye-IPG / RAYCUS - Ikhwalithi yomugqa wezinga lomhlaba ngempilo yesevisi engaphezu kwama-35,000 amahora nokukhipha okungaguquki.
Schneider Electric control system - Izingxenye eziqinisekisiwe ze-CE/UL ezine-Ethernet connectivity yokuhlanganiswa kwerobhothi nokuloga kwedatha yokukhiqiza.
Idizayini yokuphepha ethobela i-CE - Iseli elivalwe ngokugcwele elineminyango ekhiyiwe lihlangabezana namazinga okuphepha e-laser aseYurophu okusebenza ngaphandle kokugadwa.
Ukusekela okuphelele kwangemva kokuthengisa - Ukuxilongwa okukude, ukunikezwa kwezinsimbi zokushintsha, ukuholwa kokufakwa, nokuqeqeshwa kwabasebenzi kumakhasimende aphesheya.

Izicelo

Uhlelo lokushisela nge-laser olusebenza ngokuzenzakalelayo lufanelekele:

Ukukhiqizwa kwezingxenye zezimoto (amapayipi okukhipha umusi, amathreyi ebhethri, amafreyimu ezihlalo)
Ukuhlanganiswa kwamaphakethe ebhethri nokuhlanganiswa kwezingxenye ze-EV module
Ukushisela kwemishini yezokwelapha namathuluzi okuhlinza
Ukushisela okunembile kwezingxenye ze-aerospace
Ukushisela kwezindlu zensimbi ze-elekthroniksi zomthengi
Ukukhiqiza ngenkontileka okungenani kwezinga eliphezulu kuma-OEM asezingeni lokuqala

Imibuzo Ejwayelekile

Yimaphi amabhrendi erobhothi ahambisanayo?

Uhlelo lusekela amabhrendi amakhulu erobhothi enama-axis ayi-6. I-Schneider Electric PLC ixhumana nesilawuli serobhothi nge-Ethernet. Xhumana nathi ngobhrendi werobhothi oyithandayo nezidingo zomthwalo/ukufinyelela ukuze uthole uhlelo lokuhlanganisa olukhethekile.

Ukulandelela umthungo okusebenzisa ukubona kusebenza kanjani?

Ikhamera efakwe engalweni yerobhothi iskena umthungo ngaphambi nangesikhathi sokushisela. Uhlelo luthola indawo yangempela yomthungo futhi lushintshe umzila wokushisela ngesikhathi sangempela - lunxephezele umehluko phakathi kwezingxenye ongafika ku-±2mm ngaphandle kokuhlela kabusha ngesandla.

Yiziphi izinketho zamandla e-laser ezikhona?

Ukucushwa okujwayelekile kusebenzisa umthombo we-fiber laser ongu-2000W. Uhlelo lusekela imithombo ye-laser engu-1500W kuya ku-3000W kuye ngezidingo zakho zobukhulu bento. Xhumana nathi ukuze ukhethe amandla afanele ohlelo lwakho.

Ingabe indawo yokuphepha ihlangabezana namazinga e-CE?

Yebo. Iseli lokuphepha elivalwe ngokugcwele elineminyango ekhiyiwe nezimfa zokubuka eziphephile ku-laser liklanyelwe ukuhlangabezana namazinga okuphepha e-laser aseYurophu e-CE. Lokhu kuvumela ukusebenza okungagadiwe 24/7 ngaphandle kwezinyathelo ezengeziwe zokuphepha ze-laser ezisezingeni lesikhungo.

Yikuphi ukuqeqeshwa nokusekelwa okunikezwayo?

Uhlelo ngalunye luhlanganisa imibhalo yezobuchwepheshe, amanuwali okusebenza, ukuxazulula izinkinga okukude, nokuqeqeshwa kwabasebenzi. Ukuqeqeshwa kokuhlela irobhothi nakho kuyanikezwa. Ukuholwa kokufakwa nokusekelwa kokugunyazwa kuyatholakala. Xhumana nathi ukuze uthole imigomo yesevisi esifundeni sakho.

Yenza Ukushisela Kwakho Kube Okuzenzakalelayo

Thola isilinganiso esenziwe ngokwezifiso sohlelo lokushisela nge-laser olunengalo yerobhothi oluzenzakalelayo. Sitshele izinhlobo zezingxenye zakho, umthamo wokukhiqiza, nezimo zamajoyinti - sizoklama iseli lokushisela elikahle.

Cela Isilinganiso

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