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Ukupheka Kwezintambo Zebhetri · I-Fiber Laser

Umshini Wokupheka Nge-Laser Wezintambo Zebhetri

Ukukhula okusheshayo kokukhiqizwa kwamabhetri e-lithium-ion kudale isidingo sezinhlelo zokupheka eziklanyelwe ngokukhethekile ukuxhuma izintambo zebhetri nezinsika. I- Umshini Wokupheka Nge-Laser Wezintambo Zebhetri evela e-Shandong Xinhong CNC yakhelwe ngokukhethekile ukupheka izintambo zamangqamuzana ebhetri ayindilinga, ama-prismatic, nama-pouch kuma-busbar nama-interconnect. Ngomthombo we-laser we-fiber ongu-1500W, ukubekwa okusekelwe ekuboneni, nokulawulwa kwama-pulse okulungiselelwe izinto ezincane eziwugqinsi nezintambo, iletha ama-weld angaguquki, anokumelana okuphansi kuma-terminal ebhetri e-aluminium nethusi ngejubane lokukhiqiza.

1500W

Amandla e-Laser

±0.02

Ukubekwa (mm)

0.3mm

Ubuncane Bokuqina Kwezintambo

360

Amangqamuzana Ngehora

Izinkinga Zabathengi Nezixazululo

Ikhwalithi yokupheka engaguquki ezintambweni ezincane zebhetri: Ama-foil nezintambo zebhetri (0.3-1.0mm) kuyinselele ukuwakhipha ngokungaguquki ngokupheka ngokumelana. Ukulawulwa okunembile kwama-pulse kwe-fiber laser kukhiqiza ama-weld aphindaphindekayo ngaphandle kokushisa ngaphezulu kuma-tab e-aluminium nethusi amancane.

Amajoyinti okupheka anokumelana okuphezulu: Ikhwalithi yokupheka empofu ikhulisa ukumelana kwejoyinti, inciphisa ukusebenza kahle kwephakethe lebhetri futhi idale izindawo ezishisayo. I-laser ikhiqiza ama-weld agcwele ukungena ngokumelana okuphansi nokungaguquki kukagesi ekuxhumaneni kweseli.

Ukulinganiselwa kokukhiqiza: Ukupheka ngesandla noma ngokumelana kuyashesha kakhulu ekuhlanganiseni amaphakethe ebhetri amaningi. Uhlelo oluzenzakalelayo lokupheka nge-laser lucubungula amangqamuzana afinyelela ku-360 ngehora ngokubekwa okuzenzakalelayo okusekelwe ekuboneni.

Izinzuzo Eziyinhloko

Ukubekwa kwamangqamuzana okusekelwe ekuboneni - Uhlelo lwekhamera luhlonza izindawo zezintambo zebhetri futhi luqondanise ngokuzenzakalelayo umugqa we-laser, lunxephezele ukwehluka kokubekwa kweseli neseli ethreyini. Akukho ukuqondanisa okwenziwa ngesandla okudingekayo kuseli ngayinye.

Ukulawulwa kwama-pulse okulungiselelwe izinto zebhetri - Umumo we-pulse, ubude besikhathi, nemvamisa kulungiselelwe ngaphambilini ama-tab e-aluminium, ama-terminal ethusi, nama-weld ahlukene e-Al-Cu. Uhlelo lugcina amasethi angaphezu kuka-50 wama-weld ezinhlobonhlobo zamangqamuzana nokugqama kwezintambo.

Ikhanda lokuskena eligibele ku-gantry - I-XY gantry ene-galvo scanner ihlanganisa yonke indawo yethreyi lebhetri, iwelda zonke izixhumanisi zezintambo emjikelezweni owodwa ozenzakalelayo ngaphandle kokuhlehlisa ithreyi.

Ukufudumala okuphansi kokupheka ukuze kuphephe ibhetri - Amandla agxilile e-laser anciphisa ukudluliswa kokushisa eseli, evimbela ukulimala kokushisa esakhiweni sangaphakathi sebhetri. Ubude besikhathi se-pulse bulawulwa ukuze indawo ethintekile yokushisa ihlale ngaphansi kuka-0.3mm.

I-Schneider Electric CNC ngokuloga kwedatha yokukhiqiza - I-Modicon M241 PLC iloga imingcele yokupheka nedatha yekhwalithi yaso sonke iseli, isekela ukulandeleka kwephakethe lebhetri nezidingo zamadokhumenti e-PPAP.

Imininingwane Yobuchwepheshe

Ipharamitha	Inani
Amandla e-Laser	1500W (kulungiseleka 1000W-2000W)
Umthombo We-Laser	I-laser ye-fiber ye-IPG / RAYCUS
Ubude begagasi	1080 nm
Ukunemba Kokuma	±0.02mm
Ijubane Le-Galvo Scanner	Kufinyelela ku-2000 mm/s
Indawo Yokusebenza (Ithreyi)	300x300mm (kungenziwa ngokwezifiso)
Ubuncane Bokuqina Kwezintambo	0.3mm
Ubukhulu Bokuqina Kwezintambo	2.0mm
Izinto Ezihambisanayo	I-Aluminium, Ithusi, Insimbi ehlanganiswe ne-nickel
Indawo Ethintekayo Ukushisa	< 0.3mm
Ukukhiqiza	Kufinyelela ku-360 amangqamuzana/ihora
Uhlelo Lokubona	Ikhamera ye-CCD ngokuqondanisa okuzenzakalelayo
Control System	Schneider Modicon M241 PLC, Ethernet
Uhlelo Lokupholisa	Ukujikeleza kwamanzi
Power Supply	220V, i-single-phase, 50/60Hz
Izitifiketi	Ihambisana ne-CE

Izimboni Ezisebenzisayo

Umshini wokupheka nge-laser wezintambo zebhetri uklanyelwe:

Ukuhlanganiswa kwamaphakethe ebhetri e-EV - ukupheka izintambo zamangqamuzana ayindilinga nama-prismatic kuma-busbar
Izinhlelo zokugcina amandla - ukuxhuma amamojula ebhetri ekufakweni kokugcina kwe-grid-scale
Amabhetri ezinto zikagesi zabathengi - ukupheka izintambo kuma-pouch cell e-lithium-ion namaphakethe ebhetri
Ukukhiqizwa kwamojula ebhetri - ukupheka kokuxhuma kochungechunge nokuhambisanayo kumamojula ebhetri
Ucwaningo nokuthuthukiswa kwamabhetri - ukupheka amaphakethe ebhetri eyi-prototype kumiklamo emisha yamangqamuzana

Kungani Ukhetha I-Xinhong

Umkhiqizi osunguliwe kusukela ngo-2005 - Cishe amashumi amabili eminyaka yokucwaninga nokukhiqiza imishini ye-laser ye-fiber.
Imithombo ye-laser ye-IPG/RAYCUS - Ikhwalithi yomugqa engaguquki ebalulekile ekuphekeni izinto ezincane zebhetri.
Iqinisekiswe nge-ISO 9001:2015 - Wonke umshini wakhiwe ngaphansi kokuphathwa kwekhwalithi ye-ISO 9001:2015 ngamadokhumenti okuthobela i-CE.
Schneider Electric control system - Izingxenye eziqinisekisiwe ze-CE/UL nge-Ethernet yokuhlanganiswa kwedatha yokukhiqiza.
Ukusekela okuphelele kwangemva kokuthengisa - Ukuxilongwa kude, ukunikezwa kwezingxenye zokushintsha, nokuqeqeshwa kwabasebenzi.

Imibuzo Ejwayelekile

Yiziphi izinhlobo zamangqamuzana ebhetri lo mshini ongawapheka?

Uhlelo lupheka izintambo zamangqamuzana ayindilinga (18650, 21700, 26650), ama-prismatic, nama-pouch. Uhlelo lokubona luthola ngokuzenzakalelayo izindawo zezintambo zohlobo ngalunye lweseli. Amaphrofayili emingcele ezinhlobonhlobo ezijwayelekile zamangqamuzana alayishwe ngaphambilini; amaphrofayili angokwezifiso angadalwa ngemiklamo emisha yamangqamuzana.

Ingakwazi ukupheka izinto ezihlukene njenge-aluminium nethusi?

Yebo. Uhlelo luhlanganisa imingcele ye-pulse elungiselelwe ngaphambilini yokupheka okuhlukile kwe-aluminium nethusi, okuvamile ekuxhumaneni kwamabhetri. Ukulawulwa kokushisa kwe-laser kuvimbela ukwakheka kwe-intermetallic compound okwenza buthaka amajoyinti e-Al-Cu.

Yini ubuncane bokuqina kwezintambo umshini ongakwazi ukuphatha?

Ubuncane bokuqina kwezintambo ngu-0.3mm kuma-foil e-aluminium nethusi. Amandla e-pulse angancishiswa ukuvimbela ukushisa ngaphezulu ezintweni ezincane kuyilapho kusatholakala ama-weld agcwele ukungena.

Ingabe umshini usekela ukulandeleka kokukhiqiza?

Yebo. I-Schneider Electric PLC iloga imingcele yokupheka (amandla, ubude besikhathi, indawo) yaso sonke iseli, isekela ukulandeleka kwephakethe lebhetri namadokhumenti e-PPAP. Idatha ingathunyelwa nge-Ethernet kumasistimu e-MES asezimbonini.

Ingabe umshini ugunyazwe yi-CE?

Yebo. Umshini uthobela i-CE yezindinganiso zokuphepha zezimboni zaseYurophu. Amadokhumenti aphelele okuthobela anikezwa ngawo wonke umshini.

Udinga Ukupheka Okuthembekile Kwezintambo Zebhetri?

Tshela izinhlobo zakho zamangqamuzana, izinto zezintambo, nomthamo wokukhiqiza - sizokumisela uhlelo olufanele lokupheka amabhetri olayini wakho wokuhlanganisa.

Cela Isilinganiso

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