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Ukusakaza Komugqa Wokukhiqiza Okuzenzakalelayo · I-Fiber Laser

Umshini Wokushisela Nge-Laser Womugqa Wokukhiqiza Okuzenzakalelayo

Abakhiqizi abanomthamo omkhulu badinga izinhlelo zokushisela ezihlangana kalula nemigqa yokukhiqiza ezenzakalelayo, zithathe indawo yeziteshi zokushisela ezenziwa ngesandla, zisebenze ngokuqhubekayo, ngaphandle kokugadwa. I- Umshini Wokushisela Nge-Laser Womugqa Wokukhiqiza Okuzenzakalelayo evela e-Shandong Xinhong CNC ihlanganisa umthombo we-fiber laser ongu-2000W ne-gantry eqhutshwa yi-servo, ukuhlanganiswa kwe-conveyor, nokuhlela ngamaqoqo ukuze ilethe ukushisela okuzenzakalelayo kwama-24/7 kwamaphethini ajwayelekile okushisela. Izingxenye zihamba nge-conveyor ehlanganisiwe zingene esiteshini sokushisela, futhi i-laser ishisela ingxenye ngayinye ngokulandelana ngaphandle kokungenelela komsebenzi.

2000W

Amandla e-Laser

24/7

Ukusebenza Okuzenzakalelayo

±0.05

Ukunemba Komzila (mm)

5mm

Ukungena Okukhulu

Izinkinga Zabathengi Nezixazululo

Inkinga yokushisela ngesandla emgqeni wokukhiqiza: Iziteshi zokushisela ngesandla zinciphisa umthamo womugqa futhi ziletha umehluko kwekhwalithi. Isiteshi sokushisela nge-laser esizenzakalelayo sihlangana ne-conveyor yomugqa wokukhiqiza, sishisele izingxenye ngokuqhubekayo ngesikhathi esilawulwayo somjikelezo ngaphandle kokungenelela komsebenzi.

Ukungafani kwekhwalithi phakathi kwamashifti: Abasebenzi abahlukene bakhiqiza ikhwalithi yokushisela ehlukile. Uhlelo oluzenzakalelayo luphinda umzila ofanayo wokushisela ngokunemba okungu-±0.05mm kuyo yonke ingxenye, kungakhathaliseki ishifti noma umsebenzi, luqinisekise ikhwalithi engaguquki yezidingo ze-PPAP ne-SPC.

Izindleko zabasebenzi nokutholakala kwabo: Abashiseli abanekhono bayabiza futhi kunzima ukubathola. Uhlelo oluzenzakalelayo luthatha indawo yokushisela ngesandla ngokusetha okukodwa, lwehlise izindleko zabasebenzi ngengxenye futhi luqede ukuncika ekutholakaleni kwabashiseli.

Izinzuzo Eziyinhloko

Ukugeleza kokukhiqiza okuhlanganiswe ne-conveyor - Izingxenye zingena esiteshini sokushisela nge-conveyor yebhande ehlanganisiwe enezinto zokubeka izinto endaweni. Uhlelo luvala ngokuzenzakalelayo, lushisele, futhi lukhulule ingxenye ngayinye ngokulandelana, lusekela izikhathi zomjikelezo ezingafika ku-10 imizuzwana ngengxenye.

I-gantry eqhutshwa yi-servo ngokuhlela ngamaqoqo - I-XY gantry enama-servo motor kanye ne-precision rack-and-pinion drive ilandela imizila ehleliwe yokushisela ngokuphindaphindeka okungu-±0.05mm. I-Schneider Electric PLC ilawula ukuhlela ngamaqoqo kwezinhlelo eziningi zezingxenye ngokulandelana.

Ukuqashelwa kwezingxenye ngokusebenzisa i-vision - Uhlelo lwekhamera luhlola uhlobo lwengxenye nokuma kwayo lapho ingena, luthole ngokuzenzakalelayo uhlelo olufanele lokushisela. Lokhu kunika amandla ukukhiqiza okuxubile ngaphandle kokushintsha izinhlelo ngesandla.

Ukulandelela ukuphakama ngokusebenzisa i-capacitive - Ikhanda lokushisela ligcina ibanga elingaguquki lokugxilisa ngokusebenzisa i-capacitive sensing, linxesheze umehluko wokuphakama phakathi kwezingxenye ngaphandle kokulungisa ngesandla. Lokhu kuqinisekisa ukungena okufanayo kokushisela kuwo wonke amaqoqo okukhiqiza.

Ukuloga idatha yokukhiqiza nokulandeleka - I-Schneider Modicon M241 PLC iloga imingcele yokushisela, izikhathi zomjikelezo, nezibalo zezingxenye zayo yonke ingxenye eshiselwayo, isekela izidingo zokulandeleka kwekhwalithi nokulawula izinqubo zezibalo.

Imininingwane Yobuchwepheshe

Ipharamitha	Inani
Amandla e-Laser	2000W (kungenziwa 1500W-3000W)
Umthombo We-Laser	I-laser ye-fiber ye-IPG / RAYCUS
Ubude begagasi	1080 nm
Ukungena Okukhulu - Insimbi Engagqwali	5.0mm
Ukungena Okukhulu - Aluminium	4.0mm
Ukuphindaphindeka Komzila	±0.05mm
Isivinini Sokuhamba Kwe-Gantry	Kufika ku-30 m/min
Working Area	600x400mm (kungenziwa ngokwezifiso)
Uhlobo Lwe-Conveyor	I-conveyor yebhande enezinto zokubeka izinto endaweni
Isikhathi Esincane Somjikelezo	10 imizuzwana ngengxenye
Uhlelo Lokubona	Ikhamera ye-CCD enokuqashelwa kwezingxenye
Ukulandelela Ukuphakama	I-capacitive sensing, ±0.1mm
Control System	Schneider Modicon M241 PLC, Ethernet
Uhlelo Lokupholisa	I-water chiller enezinga lokushisa eliphindwe kabili
Power Supply	380V, 3-phase, 50/60Hz
Izitifiketi	Ihambisana ne-CE

Izimboni Ezisebenzisayo

Umshini wokushisela nge-laser womugqa wokukhiqiza ozenzakalelayo ulungele:

Ukukhiqiza izingxenye zezimoto - izingxenye ze-exhaust, izihlalo zezihlalo, ama-bracket assemblies
Ukukhiqiza izinto zikagesi zomphakathi - imithungo yama-sink ensimbi engagqwali kanye nezindlu
Ukushisela ama-tray ebhethri nezindawo ezivalekile - ukuvala ama-tray ebhethri e-EV nokushisela amafreyimu
Ukukhiqiza izingxenye ze-HVAC - amapayipi, amajoyinti wokushintshana ukushisa, nama-fittings
Ukukhiqiza ngenkontileka - ukukhiqiza okuxubile nokushintsha izinhlelo njalo
Ukukhiqiza imishini yasekhishini - imithungo yama-sink, amafreyimu ama-hood, nama-assembly ensimbi engagqwali

Kungani Ukhetha I-Xinhong

Umkhiqizi osunguliwe kusukela ngo-2005 - Cishe amashumi amabili eminyaka yokucwaninga nokukhiqiza imishini ye-laser ye-fiber.
Imithombo ye-laser ye-IPG/RAYCUS - impilo yesevisi engaphezu kuka-35,000 amahora ngekhwalithi yomkhaza engaguquki yokukhiqiza okuqhubekayo.
Iqinisekiswe nge-ISO 9001:2015 - Wonke umshini wakhiwe ngaphansi kokuphathwa kwekhwalithi ye-ISO 9001:2015 ngamadokhumenti okuthobela i-CE.
Ubambiswano ne-Schneider Electric - Izinhlelo zokulawula eziqinisekiswe yi-CE/UL nge-Ethernet yokuhlanganiswa kwefekthri.
Ukusekela okuphelele kwangemva kokuthengisa - Ukuxilongwa kude, ukunikezwa kwezingxenye zokushintsha, nokuholwa kokufakwa.

Imibuzo Ejwayelekile

Ukuhlanganiswa kwe-conveyor kusebenza kanjani?

Uhlelo luhlanganisa i-conveyor yebhande enezinto zokubeka izinto endaweni ezenziwe ngokwezifiso zokuma kwengxenye yakho. Izingxenye zilayishwa ku-conveyor (ngesandla noma ngerobhothi), zigeleze zingene esiteshini sokushisela, zivalwe ngokuzenzakalelayo futhi zibekwe endaweni, zishiselwe, bese zikhululwa zibuyele ku-conveyor ukuze ziphume. Isikhathi somjikelezo sincike ebunkimbinkimbi bengxenye nobude bomzila wokushisela.

Ingabe uhlelo lungabamba izinhlobo eziningi zezingxenye?

Yebo. Uhlelo lwe-vision luhlola uhlobo lwengxenye lapho ingena futhi luthole ngokuzenzakalelayo uhlelo olufanele lokushisela. Lokhu kunika amandla ukukhiqiza okuxubile lapho izinhlobo ezahlukene zezingxenye zigeleza zingena esiteshini esisodwa sokushisela ngaphandle kokushintsha izinhlelo ngesandla.

Isikhathi esincane somjikelezo ngengxenye yini?

Isikhathi esincane somjikelezo sicishe sibe yimizuzwana eyi-10 ngengxenye yamaphethini alula okushisela. Ukushisela okuyinkimbinkimbi okunezindlela eziningi noma imithungo emide kuzokwandisa isikhathi somjikelezo. Yabelana ngemidwebo yezingxenye zakho nezidingo zokushisela ukuze uthole isilinganiso esinemininingwane yesikhathi somjikelezo.

Ingabe uhlelo lusekela ukulandeleka kokukhiqiza?

Yebo. I-Schneider Electric PLC iloga imingcele yokushisela, izikhathi zomjikelezo, nezibalo zezingxenye zayo yonke ingxenye, isekela imibhalo ye-PPAP nezidingo ze-SPC. Idatha itholakala ngoxhumano lwe-Ethernet ezinhlelweni ze-MES zefekthri.

Ingabe umshini ugunyazwe yi-CE?

Yebo. Umshini uhambisana ne-CE ezindinganisweni zokuphepha zezimboni zaseYurophu, okuhlanganisa nezinketho zokuphepha ezivalekile ezineminyango ekhiyekile ukuze kusebenze ngaphandle kokugadwa. Imibhalo ephelele yokuhambisana iyanikezwa.

Udinga Ukushisela Okuzenzakalelayo Emgqeni Wakho Wokukhiqiza?

Tshela ngezinhlobo zezingxenye zakho, umthamo wokukhiqiza, nokwakheka komugqa - sizoklama isiteshi sokushisela nge-laser esisebenza kahle kakhulu somugqa wakho wokukhiqiza.

Cela Isilinganiso

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