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Izinhlelo Zokusekela I-Laser

Umshini Wokondla Ukusika Amashubhu Nge-Laser

6,500 mm

Ubude Obukhulu Boshubhu

320 mm

Ububanzi Obukhulu Boshubhu

≤30 s

Isikhathi Somjikelezo Wokondla

5 amathani

Umthamo Womthwalo Omkhulu

Kungani Ukondla Amashubhu Ngokuzenzakalelayo Kubalulekile

Emshinini wokusika amashubhu nge-laser, ukulayisha amashubhu ngesandla kungumthombo omkhulu wesikhathi sokungasiki. Abasebenzi kumele baphakamise amashubhu asindayo, bawahlanganise ne-chuck, futhi bawondle endaweni - inqubo ethatha imizuzu emi-3–8 ngeshubhu ngalinye futhi enikeza izingozi ezinkulu zokuphepha ngamaphrofayili amakhulu. Umshini wokondla amashubhu ozinikele uzenza ngokuzenzakalelayo yonke le nqubo, ulayisha amashubhu angahluziwe eshalofini lokugcina emshinini wokusika ngaphansi kwemizuzwana engu-30 ngenkathi umshini usasika ishubhu langaphambilini.

Izingozi zokuphepha zokulayisha ngesandla: Amashubhu ensimbi esakhiwo anesisindo esingama-200–500 kg kunzima ukuwaphatha ngokuphephile ngaphandle kosizo lomshini. Ukondla ngokuzenzakalelayo kuqeda ukuphakamisa ngesandla, kunciphisa ingozi yokulimala kokuchotshozwa kanye nokonakala kwempahla ngesikhathi sokulayisha.

Ukungazinzi kokubamba kwe-chuck: Lapho abasebenzi bephakela amashubhu ngesandla ku-chuck, ukuqondanisa kuyahlukahluka futhi kungabangela ukugijima kwe-chuck, kunciphise ukunemba kokusika emashubhini amade. Ukondla ngokuzenzakalelayo kubeka ishubhu ngalinye endaweni ephindaphindekayo, kuqinisekise ukubamba okungaguquki kwe-chuck.

Ukusebenza okungagadiwe okulinganiselwe: Ngaphandle kokondla ngokuzenzakalelayo, umshini udinga umsebenzi kushubhu ngalinye. Isistimu yokondla enesitoreji samashubhu amaningi inika amaminithi angu-30–60 okusika okungagadiwe phakathi kokugcwaliswa kweshalofu.

Ukubukwa Komkhiqizo

Lo mshini wokondla ukusika amashubhu nge-laser wenzelwe ukuhlanganiswa nemishini ye-Xinhong yokusika amashubhu namapulangwe nge-fiber laser kanye nemishini ekhethekile yokusika amashubhu. Isistimu yakhiwe ngeshalofu eliphakamisayo elisebenza nge-hydraulic noma nge-servo eligcina amashubhu amaningi ngokuvundile, indlela yokondla ezenzakalelayo eqhubekisela ishubhu ngalinye ku-chuck yomshini, kanye nesistimu yamarola okusekela evimbela ukugoba kweshubhu ebhedini lokusika. Umjikelezo wokondla uvumelaniswa ne-PLC yomshini wokusika - lapho ukusika kuqedwa kwelinye ishubhu, isistimu ilayisha elilandelayo ngokuzenzakalelayo ngaphandle kokungenelela komsebenzi.

Izici Eziyinhloko Nezinzuzo

Ukugcinwa nokuqhubekisela amashubhu ngokuzenzakalelayo - Ishalofu lokugcina liphethe amashubhu angu-5–10 kumagazini enezitezi, kuye ngobubanzi beshubhu. Umcindezeli osebenza nge-servo uqhubekisela ishubhu ngalinye endaweni ye-chuck ngesikhathi esisodwa. Ishalofu lamukela amaphrofayili ayindilinga, ayisikwele, kanye anonxande ngaphandle kokushintsha.

Ukulayisha ngokuphakamisa nokugingqika nge-hydraulic - Emashubhini asindayo, ipulatifomu ephakamisayo nge-hydraulic iphakamisa amashubhu esitezi sokugcina iwafake ekuphakameni kokondla, bese i-conveyor yamarola igingqika ishubhu ingene ku-chuck. Le ndlela iphethe amashubhu afinyelela ku-5,000 kg isisindo sonke sebhakede ngokunyakaza okubushelelezi nokulawulekayo.

Isistimu yamarola okusekela enokuzibeka ngokuzenzakalelayo - Amarola okusekela aguquguqukayo asebenza ngogesi eduze nebhedi lokusika ayahamba ukuze afane nobubanzi nobude beshubhu. Amarola avimbela ukugoba kweshubhu ngesikhathi sokusika, egcina ukunemba kwendawo emashubhini agcwele ubude afinyelela ku-6,500 mm.

Inzwa yokuqondanisa ngaphambi kwe-chuck - Inzwa ye-laser noma yokusondela iqinisekisa indawo yeshubhu ngaphambi kokuba i-chuck ivaleke, ivimbele ukungaqondani nokonakala kwe-chuck. Inzwa ixhumana ne-PLC yomshini ukuze iqinisekise ukulayisha okuphumelelayo ngaphambi kokuqala kokusika.

Ukusebenza okuhambisanayo kwe-PLC - Isistimu yokondla ilawulwa yi-PLC yayo ye-Schneider Electric futhi ixhumana nesilawuli somshini wokusika amashubhu nge-I/O enentambo noma nge-Ethernet. Umjikelezo wokondla, ukubamba kwe-chuck, nokuqala kokusika kuxhumene ngokuphelele ukuze kuphephe.

Imininingwane Yobuchwepheshe

Ipharamitha	Inani
Ubude Obukhulu Boshubhu	6,500 mm (ibhedi elijwayelekile elingama-3,000 mm, ukunwetshwa kungakhethwa)
Ububanzi Obukhulu Boshubhu (Okuyindilinga)	320 mm
Usayizi Omkhulu Woshubhu (Okuyisikwele)	250 × 250 mm
Ubuncane Bobubanzi Beshubhu	20 mm
Ubukhulu Besisindo Sebhakede	5,000 kg
Umthamo Wesitolo	Amashubhu angu-5–10 (kuye ngobubanzi)
Isikhathi Somjikelezo Wokondla	≤ imizuzwana engu-30
Indlela Yokondla	Umcindezeli osebenza nge-servo + ipulatifomu ephakamisayo nge-hydraulic
Uhlobo Lwerola Lokusekela	Lisebenza ngogesi, indawo liyaguquguquka
Ukuhambisana Namaphrofayili Eshubhu	Ayindilinga, ayisikwele, anonxande
Inzwa Yokwandulela Ukuqondanisa	Inzwa ye-laser yendawo
Control System	I-PLC ye-Schneider Electric, ixhumene nomshini wokusika
Power Supply	380V, 3-phase, 50/60Hz
Imishini Ehambisanayo	Imishini ye-Xinhong yokusika amashubhu namapulangwe nge-laser; imishini ekhethekile yokusika amashubhu

Izimboni Ezisebenzisayo

Lo mshini wokondla amashubhu usebenzela izindawo zokukhiqiza ezicubungula amashubhu esakhiwo ngamanani aphakathi nendawo kuya phezulu:

Ukwenziwa kwensimbi yesakhiwo – Ukondla ngokuzenzakalelayo kozimele bamashubhu, ama-truss, nokuxhumana kwesakhiwo
Ukukhiqiza ifenisha namabhakede – Ukusika ngamanani amakhulu izingxenye zamashubhu zokuhlobisa nezokwakha
Ukukhiqiza imishini yokuzivocavoca – Ukukhiqizwa kozimele bamashubhu ngezinhlelo zokusika eziphindaphindwayo
Ukwakha nokwakha izitebhisi – Ukusika ngamaqoqo amashubhu e-scaffolding nokuxhumana kwesakhiwo
Imishini yezolimo – Ozimele bamashubhu namabrakethi okufaka emkhiqizweni wemishini

Kungani Ukhetha I-Xinhong

Kuhlanganiswe nemishini ye-Xinhong yokusika amashubhu – Ngenxa yokuthi i-Xinhong ikhiqiza imishini yokusika amashubhu namapulangwe nge-laser (3,000W–6,000W) enama-chuck azizibeka phakathi nendawo aphatha amashubhu angu-20–320 mm, isistimu yokondla yakhelwe ukufana ncamashi nalezi zicaciso ze-chuck, iqinisekise ukudluliswa okungenazinkinga kweshubhu ukusuka eshalofini kuya ku-chuck.
Izingxenye zokulawula ze-Schneider Electric – Ngokuhambisana nomugqa womkhiqizo we-Xinhong, i-PLC yesistimu yokondla isebenzisa izingxenye ze-Schneider Electric ukuze ithobela i-CE/UL futhi isebenze ngokuthembekile ezimbonini.
Umkhiqizi osunguliwe kusukela ngo-2005 – I-Shandong Xinhong CNC Technology Co., Ltd. isebenza ngaphansi kwesitifiketi sokuphatha ikhwalithi se-ISO 9001:2015, ngolwazi lokusekela izimboni zokukhiqiza kulo lonke elaseYurophu nasezimakethe zomhlaba.
Ukusekelwa ngemva kokuthengisa – Ukuxilongwa kude, ukunikezwa kwezingxenye zokugcina, nokuqalisa ukufakwa kwamakhasimende aphesheya.

Imibuzo Ejwayelekile

Ingabe lo mshini wokondla ungafakwa emshinini wami okhona we-Xinhong wokusika amashubhu?

Ezimweni eziningi yebo, uma nje umshini okhona une-chuck ezizibeka phakathi nendawo kanye nesixhumi sokuxhumana se-PLC. Sitshele ngohlobo lomshini wakho, usayizi we-chuck, nobude bebhedi, futhi sizoqinisekisa ukuhambisana nanoma yiziphi izinguquko ezidingekayo.

Yimaphi amaphrofayili eshubhu isistimu yokondla engawaphatha?

Isistimu iphatha amashubhu ayindilinga ukusuka ku-20 mm kuya ku-320 mm ububanzi, amashubhu ayisikwele afinyelela ku-250 × 250 mm, namaphrofayili anonxande. Ishalofu lokugcina namarola okusekela ziyazilungisa ngokuzenzakalelayo noma ngokwengxenye kuphrofayili yeshubhu ngaphandle kokudinga amathuluzi okushintsha.

Angaki amashubhu ishalofu lokugcina elingabamba ngesikhathi esisodwa?

Ishalofu elijwayelekile liphethe amashubhu angu-5–10 kuye ngobubanzi. Emashubhini amancane (20–80 mm), umthamo usezingeni eliphezulu. Emashubhini amakhulu esakhiwo (200–320 mm), umthamo usezingeni eliphansi. Amashalofu anomthamo owandisiwe ayatholakala ukuze kusebenze isikhathi eside ngokungagadiwe.

Ingabe isistimu yokondla isebenza nesistimu yamarola okusekela ebhedini lokusika?

Yebo. Amarola okusekela asebenza ngogesi esistimu yokondla avumelaniswa namarola okusekela akhona omshini wokusika. Isistimu ibeka amarola ngokusekelwe kububanzi nobude beshubhu kusukela kuhlelo lokusika, iqinisekise ukusekelwa kobude obugcwele ngaphandle kokulungisa ngesandla.

Ubude obukhulu beshubhu isistimu engaliphatha?

Isistimu ejwayelekile iphatha amashubhu afinyelela ku-3,000 mm, ihambisana nebhedi lokusika elijwayelekile. Isandiso sokweseka ngemuva siyatholakala emashubhini afinyelela ku-6,500 mm. Isistimu yamarola okusekela ivimbela ukugoba kweshubhu emashubhini agcwele ubude, igcina ukunemba kokusika kubo bonke ubude.

Zenzele Ukusika Amashubhu Ngokuzenzakalelayo

Sitshele ngamaphrofayili eshubhu akho, ububanzi, ubude, kanye nomthamo wokusika wansuku zonke - sizokwakhela isistimu yokondla amashubhu ekahle yomugqa wakho wokukhiqiza.

Cela Isilinganiso

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