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Ukusayina ngocingo kwe-Laser Welding · Fiber Laser

Uhlelo Lokusayina Ngocingo Lwe-Laser Welding

I-autogenous laser welding (ukuncibilikisa impahla eyisisekelo ngaphandle kokufaka okunye) ikhiqiza ama-weld aqinile, ahlanzekile kodwa ilinganiselwe ukubekezelela kwegebe lejoyinti nokuhambisana kwezinto. Lapho amagebe ejoyinti edlula u-0.5mm, noma lapho kushiselwa izinto ezihlukene noma kwakhiwa izindawo ezigqokile, i-filler wire ibalulekile. I- Uhlelo Lokusayina Ngocingo Lwe-Laser Welding evela e-Shandong Xinhong CNC ihlanganisa i-wire feeder enembile ne-2000W fiber laser welding head, iletha i-filler wire ehambisanayo emgqonyeni we-weld ukuze ivale amagebe, yakhe phezulu, futhi ihlanganise izinto ezihlukene.

2000W

Amandla e-Laser

0.6-1.6

Ububanzi Bocingo (mm)

5mm

Ukungena Okukhulu

±0.1

Ukunemba Kwe-Weld (mm)

Izinkinga Zabathengi Nezixazululo

Ukulinganiselwa kwegebe lejoyinti ku-autogenous welding: I-laser welding ngaphandle kwe-filler idinga ukuhlangana okuphelele kwejoyinti (igebe ngaphansi kuka-0.5mm). Uhlelo lokusayina ngocingo luvala amagebe afinyelela ku-2.0mm, lwamukele ukubekezelela okujwayelekile kokukhiqiza ngaphandle kokudinga ukulungiswa kwejoyinti okubizayo.

Ukwakha izindawo ezigqokile noma ezigayiwe: Lapho kubuyiselwa izingxenye ezigqokile noma kwengezwa impahla ukuze kube nendawo yokugaya, i-wire feeder ifaka i-filler material ungqimba ngongqimba ngokulawula okunembile, yakha izindawo zibe nobukhulu obunembile.

Ukushisela izinto ezihlukene: Ukuhlanganisa izinsimbi ezihlukene (isb., insimbi yekhabhoni nensimbi engagqwali) kudinga i-filler wire ene-chemistry ehambisanayo. Uhlelo lokusayina ngocingo luletha i-filler material efanele emgqonyeni we-weld, lenze ukuhlanganiswa kwezinsimbi ezihlukene okungenzeki nge-autogenous welding.

Izinzuzo Eziyinhloko

Ukusayina ngocingo okuhambisanayo ne-laser pulse - I-wire feeder iletha i-filler wire ngejubane elisuka ku-0.5 kuye ku-15 m/min, ihambisana ne-laser pulse frequency nejubane lokuhamba. Lokhu kuqinisekisa ukufakwa kocingo okungaguquki emgqonyeni we-weld ngaphandle kokugxuma noma ukuphazamiseka.

Isekela ububanzi bocingo obungu-0.6-1.6mm - Ihambisana nobubanzi obubanzi bocingo lwe-filler nezinto: insimbi engagqwali (308L, 309L, 316L), insimbi yekhabhoni (ER70S-6), i-aluminium (ER4043, ER5356), nezintambo zethusi. Usayizi we-spool yocingo ufinyelela ku-5kg ukuze kukhiqizwe isikhathi eside.

I-angle nendawo yokusayina ngocingo eguquguqukayo - I-angle yombhobho wokusayina ngocingo iyaguquguquka isuka ku-15° iye ku-60° uma iqhathaniswa ne-laser beam, futhi indawo eseceleni iyaguquguquka ukuze kufakwe ngokunembile emgqonyeni we-weld. Lokhu kuhlangabezana nama-geometry ejoyinti nezikhundla zokushisela ezahlukene.

Ukucushwa okubanjwa ngesandla nokunamakhanda agxilile - Uhlelo lokusayina ngocingo lutholakala kokubili okubanjwa ngesandla (okusebenza ngesandla) nokugxilile okufakwe ku-gantry (ukukhiqiza okuzenzakalelayo). Inguqulo ebanjwa ngesandla ihlanganisa isibhamu esisebenziseka kalula esinomhlahlandlela wocingo ohlanganisiwe.

I-CW/pulsed welding enezindlela ezimbili ngocingo - Imodi ye-continuous wave yokungena okujulile ngezinga eliphezulu lokufaka; imodi ye-pulsed yokulawula ukushisa okunembile ezintweni ezincane. Uhlelo lugcina amaphrofayili angaphezu kwe-100 ehlanganisa izilungiselelo ze-laser nezokufaka ngocingo.

Imininingwane Yobuchwepheshe

Ipharamitha	Inani
Amandla e-Laser	2000W (kungenziwa 1500W-3000W)
Umthombo We-Laser	I-laser ye-fiber ye-IPG / RAYCUS
Ububanzi Bocingo	0.6 - 1.6mm
Ijubane Lokusayina Ngocingo	0.5 - 15 m/min
Usayizi We-Spool Yocingo	Kufinyelela ku-5kg (D200)
I-Angle Yokufaka Ngocingo	15° - 60° (iyaguquguquka)
Izinto Zocingo Ezihambisanayo	SS 308L/309L/316L, Carbon ER70S-6, Al ER4043/5356
Ukuvala Igebe Elikhulu Lejoyinti	2.0mm
Ukungena Okukhulu (ngocingo)	5.0mm (insimbi engagqwali)
Ukunemba Kokushisela	±0.1mm
Izindlela Zokusebenza	Igagasi eliqhubekayo / eliphezulu
Inkumbulo Yepharamitha	Amaphrofayili angaphezu kuka-100
Uhlelo Lokupholisa	Ukujikeleza kwamanzi
Power Supply	380V, 3-phase, 50/60Hz
Izitifiketi	Ihambisana ne-CE

Izimboni Ezisebenzisayo

Uhlelo lokusayina ngocingo lwe-laser welding lufanelekile kwezilandelayo:

Ukwenziwa kwensimbi ngamashidi - ukuvala amagebe emajoyintini ngokubekezelela okujwayelekile kokukhiqiza
Ukulungisa ama-mold nama-die - ukwakha izindawo ezigqokile nge-filler material ehambisanayo
Ukuhlanganisa izinsimbi ezihlukene - ukushisela insimbi yekhabhoni nensimbi engagqwali nge-transition filler
Ukushisela ama-pressure vessel namapayipi - ukugcwalisa amagebe ayisisekelo nokuqinisa imithungo ye-weld
Ukulungisa nokubuyisela izimoto - ukushisela amaphaneli nezingxenye zokwakha nge-filler
Ukwakha imikhumbi nokulungisa olwandle - ukushisela insimbi yezakhiwo ngokukwazi ukuvala amagebe

Kungani Ukhetha I-Xinhong

Umkhiqizi osunguliwe kusukela ngo-2005 - Cishe amashumi amabili eminyaka yokucwaninga nokukhiqiza imishini ye-laser ye-fiber.
Imithombo ye-laser ye-IPG/RAYCUS - impilo yesevisi engaphezu kwamahora angu-35,000 ngekhwalithi ye-beam engaguquki yokushisela ngocingo.
Iqinisekiswe nge-ISO 9001:2015 - Wonke umshini wakhiwe ngaphansi kokuphathwa kwekhwalithi ye-ISO 9001:2015 ngamadokhumenti okuthobela i-CE.
Ukusekela okuphelele kwangemva kokuthengisa - Ukuxilongwa kude, ukunikezwa kwezingxenye zokushintsha, nokuqeqeshwa kwabasebenzi.

Imibuzo Ejwayelekile

Yiziphi izinto ze-filler wire ezihambisanayo?

Uhlelo lusekela izintambo zensimbi engagqwali (308L, 309L, 316L), intambo yensimbi yekhabhoni (ER70S-6), izintambo ze-aluminium (ER4043, ER5356), nezintambo zethusi ngobubanzi obusuka ku-0.6 kuye ku-1.6mm. Xhumana nathi ngokucaciswa kocingo lwakho ukuze siqinisekise ukuhambisana.

Liyini igebe elikhulu lejoyinti uhlelo olungaluvala?

Uhlelo lungavala amagebe ejoyinti afinyelela ku-2.0mm ngejubane elifanele lokufaka ngocingo nezilungiselelo zamandla e-laser. Kumagebe amakhulu kuno-2.0mm, kungadingeka amaphasi amaningi. Ukulungiswa kwejoyinti okufanele kusenconywa ukuze kutholakale ikhwalithi ye-weld ekahle.

Ingabe i-wire feeder ingangezwa kumshini we-laser welder okhona?

Uhlelo lokusayina ngocingo luklanyelwe ukuhlanganiswa nemishini ye-Xinhong ye-fiber laser welding. Ukuhlanganiswa namanye ama-laser welder kuncike ekuhambisaneni kwe-control interface. Xhumana nathi ngemodeli yakho ekhona ukuze sixoxe ngezinketho zokuhlanganisa.

Ijubane lokusayina ngocingo lihambisana kanjani ne-laser?

I-Schneider Electric CNC controller ihlanganisa ijubane lokusayina ngocingo ne-laser pulse frequency nejubane lokuhamba. Lapho i-laser ishaya, i-wire feeder iletha inani elinembile locingo emgqonyeni we-weld. Lokhu kuhambisana kuzenzakalela uma amapharamitha esethiwe.

Ingabe umshini ugunyazwe yi-CE?

Yebo. Umshini uthobela i-CE yezindinganiso zokuphepha zezimboni zaseYurophu. Amadokhumenti aphelele okuthobela anikezwa ngawo wonke umshini.

Udinga Amandla E-Filler Wire Okushisela Nge-Laser?

Tshela ngezinto zakho, izinhlobo zamajoyinti, nokubekezelela kwegebe - sizokumisela uhlelo olufanele lokusayina ngocingo lwe-laser welding lwezicelo zakho.

Cela Isilinganiso

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