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Wire Feed Laser Welding · Fiber Laser

Laser Welding Wire Feed System

Autogenous laser welding (melting base material without filler) produces strong, clean welds but is limited by joint gap tolerance and material compatibility. When joint gaps exceed 0.5mm, or when welding dissimilar materials or building up worn surfaces, filler wire is essential. The Laser Welding Wire Feed System from Shandong Xinhong CNC integrates a precision wire feeder with a 2000W fiber laser welding head, delivering synchronized filler wire into the weld pool for gap bridging, surface build-up, and dissimilar material joining.

2000W

Laser Power

0.6-1.6

Wire Diameter (mm)

5mm

Max Penetration

±0.1

Weld Precision (mm)

Buyer Pain Points & Solutions

Joint gap limitations in autogenous welding: Laser welding without filler requires near-perfect joint fit-up (gap under 0.5mm). The wire feed system bridges gaps up to 2.0mm, accommodating typical fabrication tolerances without requiring expensive precision joint preparation.

Building up worn or machined surfaces: When restoring worn components or adding material for machining allowance, the wire feeder deposits filler material layer by layer with precise control, building up surfaces to exact dimensions.

Welding dissimilar materials: Joining different metals (e.g., carbon steel to stainless steel) requires filler wire with compatible chemistry. The wire feed system delivers the appropriate filler material into the weld pool, enabling dissimilar metal joints that autogenous welding cannot achieve.

Core Advantages

Synchronized wire feed with laser pulse - The wire feeder delivers filler wire at speeds from 0.5 to 15 m/min, synchronized with laser pulse frequency and travel speed. This ensures consistent wire deposition into the weld pool without surging or interruption.

Supports 0.6-1.6mm wire diameters - Compatible with a wide range of filler wire diameters and materials: stainless steel (308L, 309L, 316L), carbon steel (ER70S-6), aluminum (ER4043, ER5356), and copper alloy wires. Wire spool size up to 5kg for extended production.

Adjustable wire feed angle and position - The wire feed nozzle angle is adjustable from 15° to 60° relative to the laser beam, and lateral position is adjustable for precise wire placement in the weld pool. This accommodates different joint geometries and welding positions.

Handheld and fixed-head configurations - The wire feed system is available in both handheld (for manual operation) and fixed gantry-mounted (for automated production) configurations. The handheld version includes an ergonomic gun with integrated wire guide.

Dual-mode CW/pulsed welding with wire - Continuous wave mode for deep penetration with high deposition rate; pulsed mode for precise heat control on thin materials. The system stores 100+ parameter profiles combining laser settings and wire feed parameters.

Technical Specifications

Parameter	Value
Laser Power	2000W (configurable 1500W-3000W)
Laser Source	IPG / RAYCUS fiber laser
Wire Diameter Range	0.6 - 1.6mm
Wire Feed Speed	0.5 - 15 m/min
Wire Spool Size	Up to 5kg (D200)
Wire Feed Angle	15° - 60° (adjustable)
Compatible Wire Materials	SS 308L/309L/316L, Carbon ER70S-6, Al ER4043/5356
Max Joint Gap Bridging	2.0mm
Max Penetration (with wire)	5.0mm (stainless steel)
Weld Precision	±0.1mm
Operating Modes	Continuous wave / Pulsed
Parameter Memory	100+ profiles
Cooling System	Water circulation
Power Supply	380V, 3-phase, 50/60Hz
Certifications	CE compliant

Application Industries

The laser welding wire feed system is ideal for:

Sheet metal fabrication - bridging gaps on joints with typical fabrication tolerances
Mold and die repair - building up worn surfaces with matching filler material
Dissimilar metal joining - welding carbon steel to stainless steel with transition filler
Pressure vessel and pipe welding - filling root gaps and reinforcing weld seams
Automotive repair and restoration - welding panels and structural components with filler
Shipbuilding and marine repair - welding structural steel with gap-filling capability

Why Choose Xinhong

Established manufacturer since 2005 - Nearly two decades of fiber laser equipment R&D and production experience.
IPG/RAYCUS laser sources - 35,000+ hour service life with consistent beam quality for wire-fed welding.
ISO 9001:2015 certified - Every machine is built under ISO 9001:2015 quality management with CE compliance documentation.
Comprehensive after-sales support - Remote diagnostics, spare parts supply, and operator training.

FAQ

What filler wire materials are compatible?

The system supports stainless steel wires (308L, 309L, 316L), carbon steel wire (ER70S-6), aluminum wires (ER4043, ER5356), and copper alloy wires in diameters from 0.6 to 1.6mm. Contact us with your specific wire specification to confirm compatibility.

What is the maximum joint gap the system can bridge?

The system can bridge joint gaps up to 2.0mm with appropriate wire feed speed and laser power settings. For gaps larger than 2.0mm, multiple passes may be required. Proper joint preparation is still recommended for optimal weld quality.

Can the wire feeder be added to an existing laser welder?

The wire feed system is designed to integrate with Xinhong's fiber laser welding machines. Integration with third-party laser welders depends on control interface compatibility. Contact us with your existing machine model to discuss integration options.

How is the wire feed speed synchronized with the laser?

The Schneider Electric CNC controller synchronizes wire feed speed with laser pulse frequency and travel speed. When the laser pulses, the wire feeder delivers a precise amount of wire into the weld pool. This synchronization is automatic once parameters are set.

Is the machine CE certified?

Yes. The machine is CE compliant for European industrial safety standards. Full compliance documentation is provided with every machine.

Need Filler Wire Capability for Laser Welding?

Tell us your materials, joint types, and gap tolerances - we'll configure the optimal wire feed laser welding system for your applications.

Request a Quote

25:T2a44,

Wire Feed Laser Welding · Fiber Laser

Laser Welding Wire Feed System

2000W

Laser Power

0.6-1.6

Wire Diameter (mm)

5mm

Max Penetration

±0.1

Weld Precision (mm)

Buyer Pain Points & Solutions

Core Advantages

Technical Specifications

Parameter	Value
Laser Power	2000W (configurable 1500W-3000W)
Laser Source	IPG / RAYCUS fiber laser
Wire Diameter Range	0.6 - 1.6mm
Wire Feed Speed	0.5 - 15 m/min
Wire Spool Size	Up to 5kg (D200)
Wire Feed Angle	15° - 60° (adjustable)
Compatible Wire Materials	SS 308L/309L/316L, Carbon ER70S-6, Al ER4043/5356
Max Joint Gap Bridging	2.0mm
Max Penetration (with wire)	5.0mm (stainless steel)
Weld Precision	±0.1mm
Operating Modes	Continuous wave / Pulsed
Parameter Memory	100+ profiles
Cooling System	Water circulation
Power Supply	380V, 3-phase, 50/60Hz
Certifications	CE compliant

Application Industries

The laser welding wire feed system is ideal for:

Sheet metal fabrication - bridging gaps on joints with typical fabrication tolerances
Mold and die repair - building up worn surfaces with matching filler material
Dissimilar metal joining - welding carbon steel to stainless steel with transition filler
Pressure vessel and pipe welding - filling root gaps and reinforcing weld seams
Automotive repair and restoration - welding panels and structural components with filler
Shipbuilding and marine repair - welding structural steel with gap-filling capability

Why Choose Xinhong

Established manufacturer since 2005 - Nearly two decades of fiber laser equipment R&D and production experience.
IPG/RAYCUS laser sources - 35,000+ hour service life with consistent beam quality for wire-fed welding.
ISO 9001:2015 certified - Every machine is built under ISO 9001:2015 quality management with CE compliance documentation.
Comprehensive after-sales support - Remote diagnostics, spare parts supply, and operator training.

FAQ

What filler wire materials are compatible?

What is the maximum joint gap the system can bridge?

Can the wire feeder be added to an existing laser welder?

How is the wire feed speed synchronized with the laser?

Is the machine CE certified?

Yes. The machine is CE compliant for European industrial safety standards. Full compliance documentation is provided with every machine.

Need Filler Wire Capability for Laser Welding?

Tell us your materials, joint types, and gap tolerances - we'll configure the optimal wire feed laser welding system for your applications.

Request a Quote

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