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Laser Auxiliary Systems

Laser Cutting Auto Loading and Unloading System

3,000 kg

Max Sheet Weight

≤60 s

Load/Unload Cycle

2,000×6,000

Max Sheet Size (mm)

30%

Throughput Increase

Why Automated Material Handling Matters

On a typical fiber laser cutting machine, manual sheet loading and unloading consumes 5–10 minutes per sheet. In a two-shift operation cutting 40–60 sheets per day, that adds up to 3–10 hours of non-cutting time daily. An auto loading and unloading system eliminates this bottleneck by automatically feeding raw sheet material onto the cutting bed and removing finished parts and skeletons, allowing the laser to cut continuously while the operator handles other tasks.

Manual loading bottlenecks: When operators must lift, position, and align each sheet by hand or with a basic crane, the laser sits idle between cuts. Automated loading keeps the beam on metal, increasing machine utilization from a typical 55–65% to 80%+.

Operator safety and fatigue: Manually handling 100kg+ steel sheets risks back injuries and accidents. Vacuum suction loading eliminates heavy lifting, reducing workplace injury risk and improving operator retention on high-volume cutting lines.

Inconsistent sheet placement: Manual loading can leave sheets misaligned on the bed, causing cutting errors and material waste. Automated positioning sensors align each sheet to the machine origin with repeatable accuracy.

Product Overview

This laser cutting auto loading and unloading system is designed as an integrated material handling solution for Xinhong fiber laser cutting machines from 2,000W to 30,000W. The system uses a vacuum suction cup gantry to pick raw sheet material from a multi-tier storage rack, position it on the cutting bed, and then unload finished parts and skeletons after cutting. A chain conveyor or fork-type exchange mechanism works with the machine's exchange table to swap sheets in under 60 seconds. The entire cycle is coordinated with the laser cutting machine's PLC through an interlocked safety interface, so loading and unloading occur only when cutting has stopped and the safety zone is clear.

Core Features & Advantages

Vacuum suction cup gantry loader - High-flow vacuum generator powers multi-cup suction pads that grip flat sheets up to 3,000 kg. The system handles carbon steel, stainless steel, and aluminum sheets with smooth or slightly oiled surfaces. Suction pressure is monitored in real time with instant release on command.

Multi-tier material storage rack - The storage rack holds 4–8 pallets of raw sheet material, enabling up to 2–4 hours of unattended cutting operation depending on sheet thickness and cutting time per sheet. Forklift-compatible design allows quick rack replenishment.

Automatic sheet separation and centering - Integrated magnetic sheet separator prevents double-sheet pickup on oily or thin materials. Edge-aligning sensors position the sheet to the machine coordinate origin, ensuring consistent cutting alignment without manual adjustment.

Interlocked safety coordination - The loading system communicates directly with the laser cutting machine's Schneider Electric PLC. Loading and unloading cycles are blocked while the laser is cutting, and the laser cannot fire while the loader is in the work zone. Light curtains and area scanners provide additional operator safety.

Finished part and skeleton unloading - After cutting, the system unloads both finished parts and the remaining skeleton sheet. A fork-type unloader or chain conveyor removes the entire cut sheet from the exchange table, depositing parts into a collection area and skeletons into a scrap bin.

Technical Specifications

Parameter	Value
Max Sheet Weight	3,000 kg
Max Sheet Size	2,000 × 6,000 mm
Min Sheet Size	500 × 500 mm
Max Sheet Thickness	25 mm
Storage Rack Capacity	4–8 pallets (configurable)
Load/Unload Cycle Time	≤ 60 seconds (exchange table dependent)
Suction Cup Type	High-flow vacuum, multi-pad array
Vacuum Pump Power	2.2–5.5 kW (model-dependent)
Sheet Separation Method	Magnetic separator for ferrous sheets
Positioning Accuracy	±2 mm (mechanical stop + edge sensor)
Control System	Schneider Electric PLC, interlocked with laser machine
Safety Devices	Light curtains, area scanner, interlock gates
Power Supply	380V, 3-phase, 50/60Hz
Compatible Machines	Xinhong 2000W–30000W fiber laser cutting machines

Application Industries

This auto loading and unloading system is used across fabrication environments where cutting throughput and operator safety are priorities:

High-volume sheet metal fabrication – Continuous production of structural components, brackets, and enclosures
Automotive parts manufacturing – Multi-shift cutting of chassis components and body panels
Steel service centers – Cut-to-length processing of standard sheet sizes for distribution
Job shops with mixed orders – Automated material handling frees operators to manage nesting, quality checks, and packaging

Why Choose Xinhong

Designed for Xinhong laser machines – Because Xinhong manufactures both the laser cutting machines (2,000W–30,000W) and the loading system, the mechanical interface, safety interlock, and PLC communication are engineered as a single integrated solution, not a third-party retrofit.
Schneider Electric control components – Consistent with the rest of Xinhong's product line, the loading system uses Schneider Electric PLC and safety relays for CE/UL compliance and reliable operation.
Established manufacturer since 2005 – Shandong Xinhong CNC Technology Co., Ltd. operates under ISO 9001:2015 quality management certification, with experience supporting fabrication shops across Europe and global markets.
After-sales support – Remote diagnostics, spare parts supply, and installation commissioning support for international customers.

FAQ

Can this loading system be retrofitted to an existing Xinhong laser cutting machine?

In most cases yes, provided the existing machine has an exchange table and the PLC supports external interlock signals. Share your machine model and year of manufacture, and we will confirm compatibility and any required modifications.

What is the maximum sheet weight the system can handle?

The standard vacuum suction loader handles sheets up to 3,000 kg. For heavier plates, a reinforced loader variant with additional suction pads and a stronger gantry structure is available. Contact us with your typical material weights for sizing.

How does the system handle thin sheets that tend to stick together?

A magnetic sheet separator is integrated for ferrous materials, and a pneumatic fanning system with thickness detection prevents double-sheet pickup. For very thin stainless steel or aluminum sheets, a dedicated thin-sheet handling module can be specified.

How long can the system run unattended?

With a fully loaded 8-pallet storage rack, the system can run 2–4 hours unattended, depending on cutting time per sheet. For lights-out overnight operation, extended-capacity racks and automated part stacking conveyors are available as options.

Is the loading system compatible with non-Xinhong laser cutting machines?

The system is primarily designed for Xinhong fiber laser cutting machines. Integration with other manufacturers' machines requires a custom interface study. Please contact us with your machine specifications to evaluate feasibility.

Maximize Your Laser Cutting Throughput

Tell us your laser machine model, typical sheet sizes and weights, and daily cutting volume - we'll configure the optimal loading and unloading system for your production line.

Request a Quote

25:T301c,

Laser Auxiliary Systems

Laser Cutting Auto Loading and Unloading System

3,000 kg

Max Sheet Weight

≤60 s

Load/Unload Cycle

2,000×6,000

Max Sheet Size (mm)

30%

Throughput Increase

Why Automated Material Handling Matters

Product Overview

Core Features & Advantages

Technical Specifications

Parameter	Value
Max Sheet Weight	3,000 kg
Max Sheet Size	2,000 × 6,000 mm
Min Sheet Size	500 × 500 mm
Max Sheet Thickness	25 mm
Storage Rack Capacity	4–8 pallets (configurable)
Load/Unload Cycle Time	≤ 60 seconds (exchange table dependent)
Suction Cup Type	High-flow vacuum, multi-pad array
Vacuum Pump Power	2.2–5.5 kW (model-dependent)
Sheet Separation Method	Magnetic separator for ferrous sheets
Positioning Accuracy	±2 mm (mechanical stop + edge sensor)
Control System	Schneider Electric PLC, interlocked with laser machine
Safety Devices	Light curtains, area scanner, interlock gates
Power Supply	380V, 3-phase, 50/60Hz
Compatible Machines	Xinhong 2000W–30000W fiber laser cutting machines

Application Industries

This auto loading and unloading system is used across fabrication environments where cutting throughput and operator safety are priorities:

High-volume sheet metal fabrication – Continuous production of structural components, brackets, and enclosures
Automotive parts manufacturing – Multi-shift cutting of chassis components and body panels
Steel service centers – Cut-to-length processing of standard sheet sizes for distribution
Job shops with mixed orders – Automated material handling frees operators to manage nesting, quality checks, and packaging

Why Choose Xinhong

Designed for Xinhong laser machines – Because Xinhong manufactures both the laser cutting machines (2,000W–30,000W) and the loading system, the mechanical interface, safety interlock, and PLC communication are engineered as a single integrated solution, not a third-party retrofit.
Schneider Electric control components – Consistent with the rest of Xinhong's product line, the loading system uses Schneider Electric PLC and safety relays for CE/UL compliance and reliable operation.
Established manufacturer since 2005 – Shandong Xinhong CNC Technology Co., Ltd. operates under ISO 9001:2015 quality management certification, with experience supporting fabrication shops across Europe and global markets.
After-sales support – Remote diagnostics, spare parts supply, and installation commissioning support for international customers.

FAQ

Can this loading system be retrofitted to an existing Xinhong laser cutting machine?

What is the maximum sheet weight the system can handle?

How does the system handle thin sheets that tend to stick together?

How long can the system run unattended?

Is the loading system compatible with non-Xinhong laser cutting machines?

Maximize Your Laser Cutting Throughput

Tell us your laser machine model, typical sheet sizes and weights, and daily cutting volume - we'll configure the optimal loading and unloading system for your production line.

Request a Quote

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