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Laser Auxiliary Systems

Laser Tube Cutting Feeding Machine

6,500 mm

Max Tube Length

320 mm

Max Tube Diameter

≤30 s

Feed Cycle Time

5 ton

Max Load Capacity

Why Automated Tube Feeding Matters

On a tube laser cutting machine, manual tube loading is the single largest source of non-cutting time. Operators must lift heavy tubes, align them with the chuck, and feed them into position - a process that takes 3–8 minutes per tube and presents significant safety risks with larger profiles. A dedicated tube feeding machine automates this entire process, loading raw tubes from a storage rack into the cutting machine chuck in under 30 seconds while the machine is still cutting the previous tube.

Manual loading safety hazards: Structural steel tubes weighing 200–500 kg are difficult to handle safely without mechanical assistance. Automated feeding eliminates manual lifting, reducing the risk of crush injuries and material damage during loading.

Inconsistent chuck engagement: When operators manually feed tubes into the chuck, alignment varies and can cause chuck runout, reducing cutting accuracy on long tubes. Automated feeding positions each tube to a repeatable datum, ensuring consistent chuck engagement.

Limited unattended operation: Without automatic feeding, the machine requires an operator for every single tube load. A feeding system with multi-tube storage enables 30–60 minutes of unattended cutting between rack replenishments.

Product Overview

This laser tube cutting feeding machine is designed to integrate with Xinhong tube and plate fiber laser cutting machines and dedicated tube cutting machines. The system consists of a hydraulic or servo-driven lifting rack that stores multiple tubes horizontally, an automatic feeding mechanism that advances one tube at a time into the machine chuck, and a support roller system that prevents tube sag along the cutting bed. The feeding cycle is synchronized with the cutting machine's PLC - when cutting completes on one tube, the system automatically loads the next tube without operator intervention.

Core Features & Advantages

Automatic tube storage and advance - The storage rack holds 5–10 tubes in a tiered magazine, depending on tube diameter. A servo-driven pusher advances each tube into the chuck position one at a time. The rack accommodates round, square, and rectangular tube profiles without changeover.

Hydraulic lift-and-roll loading - For heavier tubes, a hydraulic lift platform raises tubes from the storage tier to the feeding height, then a roller conveyor rolls the tube into the chuck. This mechanism handles tubes up to 5,000 kg total bundle weight with smooth, controlled motion.

Support roller system with automatic positioning - Adjustable motorized support rollers along the cutting bed move to match the tube diameter and length. The rollers prevent tube deflection during cutting, maintaining positional accuracy on full-length tubes up to 6,500 mm.

Chuck pre-alignment sensor - A laser or proximity sensor verifies tube position before the chuck closes, preventing misalignment and chuck damage. The sensor communicates with the machine PLC to confirm successful loading before cutting begins.

Synchronized PLC operation - The feeding system is controlled by its own Schneider Electric PLC and communicates with the tube cutting machine's controller via hardwired I/O or Ethernet. The feeding cycle, chuck clamping, and cutting start are fully interlocked for safety.

Technical Specifications

Parameter	Value
Max Tube Length	6,500 mm (3,000 mm standard bed, extension optional)
Max Tube Diameter (Round)	320 mm
Max Tube Size (Square)	250 × 250 mm
Min Tube Diameter	20 mm
Max Bundle Weight	5,000 kg
Storage Rack Capacity	5–10 tubes (diameter-dependent)
Feed Cycle Time	≤ 30 seconds
Feeding Mechanism	Servo-driven pusher + hydraulic lift platform
Support Roller Type	Motorized, adjustable position
Tube Profile Compatibility	Round, square, rectangular
Pre-alignment Sensor	Laser position sensor
Control System	Schneider Electric PLC, interlocked with cutting machine
Power Supply	380V, 3-phase, 50/60Hz
Compatible Machines	Xinhong tube and plate laser cutting machines; dedicated tube cutting machines

Application Industries

This tube feeding machine serves fabrication shops that process structural tubing in medium to high volumes:

Structural steel fabrication – Automated feeding for tube frames, trusses, and structural connections
Furniture and handrail manufacturing – High-volume cutting of decorative and structural tube components
Fitness equipment manufacturing – Tube frame production with repetitive cutting programs
Construction and scaffolding – Batch cutting of scaffolding tubes and structural connectors
Agricultural machinery – Tube frames and mounting brackets for equipment manufacturing

Why Choose Xinhong

Integrated with Xinhong tube cutting machines – Because Xinhong manufactures tube and plate laser cutting machines (3,000W–6,000W) with self-centering chucks handling 20–320 mm tubes, the feeding system is designed to match these chuck specifications exactly, ensuring seamless tube transfer from rack to chuck.
Schneider Electric control components – Consistent with Xinhong's product line, the feeding system PLC uses Schneider Electric components for CE/UL compliance and reliable industrial operation.
Established manufacturer since 2005 – Shandong Xinhong CNC Technology Co., Ltd. operates under ISO 9001:2015 quality management certification, with experience supporting fabrication shops across Europe and global markets.
After-sales support – Remote diagnostics, spare parts supply, and installation commissioning for international customers.

FAQ

Can this feeding machine be retrofitted to my existing Xinhong tube cutting machine?

In most cases yes, provided the existing machine has a self-centering chuck and PLC communication interface. Share your machine model, chuck size, and bed length, and we will confirm compatibility and any required modifications.

What tube profiles can the feeding system handle?

The system handles round tubes from 20 mm to 320 mm diameter, square tubes up to 250 × 250 mm, and rectangular profiles. The storage rack and support rollers adjust automatically or semi-automatically to the tube profile without requiring changeover tooling.

How many tubes can the storage rack hold at once?

The standard rack holds 5–10 tubes depending on diameter. For smaller tubes (20–80 mm), capacity is at the upper end. For larger structural tubes (200–320 mm), capacity is at the lower end. Extended-capacity racks are available for longer unattended operation.

Does the feeding system work with the support roller system on the cutting bed?

Yes. The feeding system's motorized support rollers are synchronized with the cutting machine's existing roller supports. The system positions rollers based on tube diameter and length data from the cutting program, ensuring full-length tube support without manual adjustment.

What is the maximum tube length the system can handle?

The standard system handles tubes up to 3,000 mm, matching the standard cutting bed. A rear support extension is available for tubes up to 6,500 mm. The support roller system prevents tube sag on full-length tubes, maintaining cutting accuracy along the entire length.

Automate Your Tube Cutting Production

Tell us your tube profiles, diameters, lengths, and daily cutting volume - we'll configure the optimal tube feeding system for your production line.

Request a Quote

25:T2fea,

Laser Auxiliary Systems

Laser Tube Cutting Feeding Machine

6,500 mm

Max Tube Length

320 mm

Max Tube Diameter

≤30 s

Feed Cycle Time

5 ton

Max Load Capacity

Why Automated Tube Feeding Matters

Product Overview

Core Features & Advantages

Technical Specifications

Parameter	Value
Max Tube Length	6,500 mm (3,000 mm standard bed, extension optional)
Max Tube Diameter (Round)	320 mm
Max Tube Size (Square)	250 × 250 mm
Min Tube Diameter	20 mm
Max Bundle Weight	5,000 kg
Storage Rack Capacity	5–10 tubes (diameter-dependent)
Feed Cycle Time	≤ 30 seconds
Feeding Mechanism	Servo-driven pusher + hydraulic lift platform
Support Roller Type	Motorized, adjustable position
Tube Profile Compatibility	Round, square, rectangular
Pre-alignment Sensor	Laser position sensor
Control System	Schneider Electric PLC, interlocked with cutting machine
Power Supply	380V, 3-phase, 50/60Hz
Compatible Machines	Xinhong tube and plate laser cutting machines; dedicated tube cutting machines

Application Industries

This tube feeding machine serves fabrication shops that process structural tubing in medium to high volumes:

Structural steel fabrication – Automated feeding for tube frames, trusses, and structural connections
Furniture and handrail manufacturing – High-volume cutting of decorative and structural tube components
Fitness equipment manufacturing – Tube frame production with repetitive cutting programs
Construction and scaffolding – Batch cutting of scaffolding tubes and structural connectors
Agricultural machinery – Tube frames and mounting brackets for equipment manufacturing

Why Choose Xinhong

Integrated with Xinhong tube cutting machines – Because Xinhong manufactures tube and plate laser cutting machines (3,000W–6,000W) with self-centering chucks handling 20–320 mm tubes, the feeding system is designed to match these chuck specifications exactly, ensuring seamless tube transfer from rack to chuck.
Schneider Electric control components – Consistent with Xinhong's product line, the feeding system PLC uses Schneider Electric components for CE/UL compliance and reliable industrial operation.
Established manufacturer since 2005 – Shandong Xinhong CNC Technology Co., Ltd. operates under ISO 9001:2015 quality management certification, with experience supporting fabrication shops across Europe and global markets.
After-sales support – Remote diagnostics, spare parts supply, and installation commissioning for international customers.

FAQ

Can this feeding machine be retrofitted to my existing Xinhong tube cutting machine?

What tube profiles can the feeding system handle?

How many tubes can the storage rack hold at once?

Does the feeding system work with the support roller system on the cutting bed?

What is the maximum tube length the system can handle?

Automate Your Tube Cutting Production

Tell us your tube profiles, diameters, lengths, and daily cutting volume - we'll configure the optimal tube feeding system for your production line.

Request a Quote

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