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Automated Production Line Welding · Fiber Laser

Automated Production Line Laser Welding Machine

High-volume manufacturers need welding systems that integrate seamlessly into automated production lines, replacing manual welding stations with continuous, unattended operation. The Automated Production Line Laser Welding Machine from Shandong Xinhong CNC combines a 2000W fiber laser source with a servo-driven gantry, conveyor integration, and batch scheduling to deliver 24/7 automated welding of repetitive joint patterns. Parts flow through the welding cell on an integrated conveyor, and the laser welds each part in sequence without operator intervention.

2000W

Laser Power

24/7

Automated Operation

±0.05

Path Precision (mm)

5mm

Max Penetration

Buyer Pain Points & Solutions

Manual welding bottleneck in production lines: Manual welding stations limit line throughput and introduce quality variation. The automated laser welding cell integrates into the production line conveyor, welding parts continuously at a controlled cycle time without operator intervention.

Quality inconsistency across shifts: Different operators produce different weld quality. The automated system repeats the same weld path with ±0.05mm precision on every part, regardless of shift or operator, ensuring consistent quality for PPAP and SPC requirements.

Labor cost and availability: Skilled welders are expensive and hard to recruit. The automated system replaces manual welding with a one-time setup, reducing labor cost per part and eliminating dependence on welder availability.

Core Advantages

Conveyor-integrated production flow - Parts enter the welding cell on an integrated belt conveyor with positioning fixtures. The system automatically clamps, welds, and releases each part in sequence, supporting cycle times as low as 10 seconds per part.

Servo-driven gantry with batch scheduling - The XY gantry with servo motors and precision rack-and-pinion drive follows programmed weld paths with ±0.05mm repeatability. The Schneider Electric PLC manages batch scheduling for multiple part programs in sequence.

Vision-based part recognition - A camera system identifies the part type and orientation upon entry, automatically selecting the correct weld program. This enables mixed-model production without manual program changes.

Capacitive height tracking - The welding head maintains consistent focal distance via capacitive sensing, compensating for part-to-part height variation without manual adjustment. This ensures uniform weld penetration across production batches.

Production data logging and traceability - Schneider Modicon M241 PLC logs weld parameters, cycle times, and part counts for every welded part, supporting quality traceability and statistical process control requirements.

Technical Specifications

Parameter	Value
Laser Power	2000W (configurable 1500W-3000W)
Laser Source	IPG / RAYCUS fiber laser
Wavelength	1080 nm
Max Penetration - Stainless Steel	5.0mm
Max Penetration - Aluminum	4.0mm
Path Repeatability	±0.05mm
Gantry Travel Speed	Up to 30 m/min
Working Area	600x400mm (customizable)
Conveyor Type	Belt conveyor with positioning fixtures
Min Cycle Time	10 seconds per part
Vision System	CCD camera with part recognition
Height Tracking	Capacitive sensing, ±0.1mm
Control System	Schneider Modicon M241 PLC, Ethernet
Cooling System	Dual-temperature water chiller
Power Supply	380V, 3-phase, 50/60Hz
Certifications	CE compliant

Application Industries

The automated production line laser welding machine is ideal for:

Automotive parts manufacturing - exhaust components, seat frames, bracket assemblies
Consumer appliance production - stainless steel sink and housing seams
Battery tray and enclosure welding - EV battery tray sealing and frame welding
HVAC component manufacturing - ductwork, heat exchanger joints, and fittings
Contract manufacturing - mixed-model production with frequent part changeovers
Kitchen equipment production - sink seams, hood frames, and stainless assemblies

Why Choose Xinhong

Established manufacturer since 2005 - Nearly two decades of fiber laser equipment R&D and production experience.
IPG/RAYCUS laser sources - 35,000+ hour service life with consistent beam quality for continuous production.
ISO 9001:2015 certified - Every machine is built under ISO 9001:2015 quality management with CE compliance documentation.
Schneider Electric partnership - CE/UL-certified control systems with Ethernet for factory integration.
Comprehensive after-sales support - Remote diagnostics, spare parts supply, and installation guidance.

FAQ

How does the conveyor integration work?

The system includes a belt conveyor with custom positioning fixtures tailored to your part geometry. Parts are loaded onto the conveyor (manually or by robot), flow into the welding cell, are auto-clamped and positioned, welded, then released back onto the conveyor for exit. Cycle time depends on part complexity and weld length.

Can the system handle multiple part types?

Yes. The vision system identifies the part type upon entry and automatically selects the corresponding weld program. This enables mixed-model production where different part types flow through the same welding cell without manual program changes.

What is the minimum cycle time per part?

Minimum cycle time is approximately 10 seconds per part for simple weld patterns. More complex multi-pass welds or longer seams will increase cycle time. Share your part drawings and weld requirements for a detailed cycle time estimate.

Does the system support production traceability?

Yes. The Schneider Electric PLC logs weld parameters, cycle times, and part counts for every part, supporting PPAP documentation and SPC requirements. Data is accessible via Ethernet connection to factory MES systems.

Is the machine CE certified?

Yes. The machine is CE compliant for European industrial safety standards, including safety enclosure options with interlocked doors for unattended operation. Full compliance documentation is provided.

Need Automated Welding in Your Production Line?

Tell us your part types, production volume, and line layout - we'll design the optimal automated laser welding cell for your manufacturing line.

Request a Quote

25:T2ae3,

Automated Production Line Welding · Fiber Laser

Automated Production Line Laser Welding Machine

2000W

Laser Power

24/7

Automated Operation

±0.05

Path Precision (mm)

5mm

Max Penetration

Buyer Pain Points & Solutions

Core Advantages

Technical Specifications

Parameter	Value
Laser Power	2000W (configurable 1500W-3000W)
Laser Source	IPG / RAYCUS fiber laser
Wavelength	1080 nm
Max Penetration - Stainless Steel	5.0mm
Max Penetration - Aluminum	4.0mm
Path Repeatability	±0.05mm
Gantry Travel Speed	Up to 30 m/min
Working Area	600x400mm (customizable)
Conveyor Type	Belt conveyor with positioning fixtures
Min Cycle Time	10 seconds per part
Vision System	CCD camera with part recognition
Height Tracking	Capacitive sensing, ±0.1mm
Control System	Schneider Modicon M241 PLC, Ethernet
Cooling System	Dual-temperature water chiller
Power Supply	380V, 3-phase, 50/60Hz
Certifications	CE compliant

Application Industries

The automated production line laser welding machine is ideal for:

Automotive parts manufacturing - exhaust components, seat frames, bracket assemblies
Consumer appliance production - stainless steel sink and housing seams
Battery tray and enclosure welding - EV battery tray sealing and frame welding
HVAC component manufacturing - ductwork, heat exchanger joints, and fittings
Contract manufacturing - mixed-model production with frequent part changeovers
Kitchen equipment production - sink seams, hood frames, and stainless assemblies

Why Choose Xinhong

Established manufacturer since 2005 - Nearly two decades of fiber laser equipment R&D and production experience.
IPG/RAYCUS laser sources - 35,000+ hour service life with consistent beam quality for continuous production.
ISO 9001:2015 certified - Every machine is built under ISO 9001:2015 quality management with CE compliance documentation.
Schneider Electric partnership - CE/UL-certified control systems with Ethernet for factory integration.
Comprehensive after-sales support - Remote diagnostics, spare parts supply, and installation guidance.

FAQ

How does the conveyor integration work?

Can the system handle multiple part types?

What is the minimum cycle time per part?

Does the system support production traceability?

Is the machine CE certified?

Need Automated Welding in Your Production Line?

Tell us your part types, production volume, and line layout - we'll design the optimal automated laser welding cell for your manufacturing line.

Request a Quote

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