Laser Cutting Auxiliary Gas Mixing System laser cutting auxiliary gas mixing system

Isistimu Yokuxuba Igesi Esiyingxenye Yokusika Nge-Laser

Uhlelo lokuxuba igesi oluhlelekayo lokusika nge-fiber laser. Okokufaka kwegesi e-3 (O2/N2/air), ukulawula kokugeleza ngobunzima be-elektroniki ngokunemba okungu-±1%, ukushintsha okuzenzakalelayo okususelwa kuresiphi, ukuqapha ukusetshenziswa kwegesi. Kuhlangana ne-CypCut ne-Schneider Electric PLC.

Thola Isilinganiso

Imininingwane Yomkhiqizo

Izinhlelo Zokusekela I-Laser

Isistimu Yokuxuba Igesi Esiyingxenye Yokusika Nge-Laser

Amagesi A-3
Okokufaka Okuxubekayo
0.5–25 bar
Ububanzi Bomingcele
±1%
Ukunemba Kokuxuba
Okuzenzakalelayo
Ukushintsha Kweresiphi

Kungani Ukulawula Ukuxuba Igesi Kubalulekile

Igesi elisizayo elisetshenziswa ekusikeni nge-laser ye-fiber linquma ngokuqondile isivinini sokusika, ikhwalithi yonqenqema, kanye nezindleko zokusebenza. I-oksijini ikhiqiza ukusabela okukhipha ukushisa okusheshisa ukusika ensimbi yekhabhoni kodwa kushiye onqenqema abagqwalile. I-nitrogen ikhiqiza onqenqema abangena-oksijini ensimbi engagqwali nase-aluminiyamu kodwa idinga umfutho ophezulu nokugeleza okukhulu. Umoya uyinketho ephansi kakhulu ngezindleko zeshidi elincane kodwa unikeza isivinini esilinganiselwe ezintweni eziwugqinsi. Izimboni eziningi zokwenza izinto zishintsha phakathi kwala magesi izikhathi eziningi ngosuku - futhi ukushintsha kwegesi ngakunye okwenziwa ngesandla kuhilela ukulungisa ama-regulator, ukuhlanza imigqa, nokulinganisa kabusha amazinga okugeleza, okubiza imizuzu engu-10-20 yokukhiqiza ngoshintsho ngalunye.

Isikhathi sokuphumula sokushintsha igesi ngesandla: Ukushintsha phakathi kwe-oksijini, i-nitrogen, nomoya ngesandla kudinga ukulungisa ama-regulator amaningi nokuhlanza imigqa yegesi. Isistimu yokuxuba igesi ezenzakalelayo yenza lokhu kushintsha ngaphansi kwemizuzwana engu-30 ngokukhetha iresiphi ku-HMI yomshini.
Ukungahambisani komfutho wegesi nokugeleza: Ukulungiswa kwama-regulator ngesandla akunembile futhi kuyahluka phakathi kwabasebenzi. Umfutho wegesi elisizayo ongahambisani uthinta ngqo ikhwalithi yokusika - uma uphansi kakhulu kubangela i-dross nokusika okungaphelele, uma uphezulu kakhulu kumosha igesi futhi kungahle kuhlaneke izinto ezincane. Ukulawulwa komfutho ngogesi kugcina amazinga amisiwe ngokuzenzakalelayo.
Ukuthuthukisa izindleko zegesi ezintweni ezahlukene: Izinto ezahlukene nokugqama okuhlukene kudinga izinhlobo zegesi nomfutho ohlukene ukuze kutholakale imiphumela emihle. Isistimu yokuxuba igesi ehlelekile igcina ama-recipe okusika anohlobo lwegesi olufanele, umfutho, nezinga lokugeleza kwento ngayinye, kususa ukusetha kwegesi ngokuzama nokwenza iphutha nokunciphisa ukumosheka kwegesi.

Ukubukwa Komkhiqizo

Lesisistimu sokuxuba igesi elisizayo lokusika nge-laser sinikeza ukulawulwa okuhlelekile kokulethwa kwegesi elisizayo emishinini yokusika nge-laser ye-fiber. Isistimu yamukela okokufaka kwegesi okungafika kokuthathu - ngokuvamile i-oksijini, i-nitrogen, nomoya ocindezelweyo - futhi isebenzisa izilawuli zokugeleza ngobuningi kanye nama-regulator omfutho ukuze ilethe ingxube yegesi efanele nomfutho ekhanda lokusika ngokuya ngeresiphi yokusika esebenzayo. Isistimu ihlangana ne-PLC ye-Schneider Electric yomshini wokusika kanye nesofthiwe ye-CypCut, ngakho uhlobo lwegesi nomfutho kukhethwa ngokuzenzakalelayo lapho umsebenzisi elayisha uhlelo lokusika lwento ethile nokugqama okuthile.

Izici Eziyinhloko Nezinzuzo

Okokufaka kwegesi okuningi ngokushintsha ngogesi - Isistimu yamukela okokufaka kwegesi okungafika kokuthathu (O2, N2, umoya) ngokukhethwa kwe-valve ye-solenoid. Ukushintsha kwegesi kuthatha ngaphansi kwemizuzwana engu-30 futhi kuqalwa ngokuzenzakalelayo yiresiphi yokusika - akukho ukulungiswa kwe-regulator ngesandla noma ukuhlanza umugqa okudingekayo. Okokufaka kwegesi ngakunye kune-regulator yomfutho yakho kanye ne-valve yokuvala yokuphepha.
Ukulawulwa kokugeleza ngobuningi ngogesi - Izilawuli zokugeleza ngobuningi zidijithali zilawula ukugeleza kwegesi ekhanda lokusika ngokunemba okungu-±1% kulo lonke ububanzi bokugeleza. Isistimu igcina umfutho ongaguquki kungakhathaliseki ukuguquguquka komfutho wokungena, iqinisekisa izimo zokusika ezihambisanayo kuyo yonke impilo yebhodlela legesi noma ithangi lokuhlinzeka.
Ukugcinwa kwemingcele yegesi ngokusekelwe kuresiphi - Ama-recipe okusika agcinwe kusilawuli somshini afaka uhlobo lwegesi, umfutho, nezinga lokugeleza kwento ngayinye nokugqama. Lapho umsebenzisi ekhetha iresiphi, isistimu yokuxuba igesi izimisela ngokuzenzakalelayo imingcele efanele, isusa amaphutha okusetha nokumosheka kwento ngenxa yezilungiselelo zegesi ezingalungile.
Ukuqapha nokubika ukusetshenziswa kwegesi - Isistimu ilandelela ukusetshenziswa kwegesi ngomsebenzi ngamunye wokusika nangoshifti ngayinye, inikeza idatha yokwabiwa kwezindleko nokuhlela ukuhlinzekwa kwegesi. Ama-alamu omfutho ophansi azisa umsebenzisi lapho ibhodlela legesi noma ukuhlinzekwa sekuseduze ukuthi kuphele, kuvimbela ukwehluleka kwegesi phakathi nokusika okungonakalisa ingxenye.
Ukuphepha okuhlanganisiwe nokutholwa kokuvuza - Isistimu ifaka izinzwa zokuthola ukuvuza kwegesi ekhabetheni legesi nama-valve okuvala azenzakalelayo acisha lapho kutholakala ukuvuza noma lapho kucisha ugesi. Umugqa we-oksijini ufaka i-flashback arrestor. Wonke amapayipi egesi asebenzisa amashubhu ensimbi engagqwali anama-Swagelok-type fittings ukuze kube nokwethenjelwa kwezimboni.

Imininingwane Yobuchwepheshe

IpharamithaInani
Amashaneli Okokufaka Igesi3 (okulungisekayo: O2 / N2 / Umoya)
Ububanzi Bomingcele0.5–25 bar (okulungisekayo ngeshaneli ngasinye)
Ukunemba Kokulawula Ukugeleza±1% we-setpoint
Isikhathi Sokushintsha Igesi≤ 30 imizuzwana (okuqalwa yiresiphi)
Ububanzi Bokugeleza0–300 L/min (kuya ngemodeli)
Ukulawulwa KwengcindeziI-regulator yomfutho kagesi ngeshaneli ngasinye
Ukulinganiswa KokugelezaIsilawuli sokugeleza ngobuningi se-thermal
Ukugcinwa Kwama-recipeAma-recipe angenamkhawulo kusilawuli somshini
Ukuqapha IgesiUkuloga ukusetshenziswa ngomsebenzi nangoshifti
Amadivayisi OkuphephaI-sensor yokuthola ukuvuza, ama-valve okuvala azenzakalelayo, i-O2 flashback arrestor
Control SystemI-PLC ye-Schneider Electric, ehlanganiswe ne-CypCut
UkuxhumanaI-RS485 / Ethernet kusilawuli somshini
Amapayipi EgesiInsimbi engagqwali, ama-Swagelok-type fittings
Power Supply24V DC (kusuka kumthombo womshini)
Imishini EhambisanayoImishini yokusika nge-fiber laser ye-Xinhong 2,000W–30,000W

Izimboni Ezisebenzisayo

Lesisistimu sokuxuba igesi libalulekile kunoma iyiphi imboni yokwenza izinto ecubungula izinto eziningi futhi ishintsha amagesi asizayo njalo:

  • Izimboni ezinemisebenzi ehlukahlukene nezinto ezixubile – Ukushintsha phakathi kwensimbi yekhabhoni (O2), insimbi engagqwali (N2), neshidi elincane (umoya) izikhathi eziningi ngosuku
  • Ukucubungula insimbi engagqwali – Ukulawulwa okunembile komfutho we-nitrogen ukuze kusikwe ngaphandle kwe-oksijini ezintweni zokudla nokuhlobisa
  • Ukukhiqiza izingxenye zezimoto – Ukukhethwa kwegesi ngokusekelwe kuresiphi ngezinto ezahlukene nokugqama okuhlukene
  • Ukusika kwe-aerospace ne-aluminiyamu – Ukulethwa kwe-nitrogen ngomfutho ophezulu ukuze kusikwe onqenqema abahlanzekile kuma-alloys e-aluminiyamu
  • Ukukhiqiza okulungiselelwe izindleko – Ukulandelela ukusetshenziswa kwegesi nama-recipe okusika ngomoya eshidini elincane ukunciphisa izindleko ze-nitrogen

Kungani Ukhetha I-Xinhong

  • Ihlanganiswe nemishini ye-laser ye-Xinhong – Ngenxa yokuthi i-Xinhong ikhiqiza imishini yokusika nge-laser ye-fiber kusukela ku-2,000W kuya ku-30,000W, isistimu yokuxuba igesi yakhelwe ukuhambisana nezidingo zokulethwa kwegesi zemodeli ngayinye yomshini nobubanzi bamandla okusika. Ukuhlanganiswa nesofthiwe ye-CypCut akunazinkinga.
  • Ihambisana nama-generator e-nitrogen e-PSA ye-Xinhong – I-Xinhong iphinde ikhiqize ama-generator e-nitrogen e-PSA ukuze kukhiqizwe i-nitrogen endaweni. Isistimu yokuxuba igesi ingahlangana ngqo ne-generator ye-PSA ye-Xinhong, inikeze isixazululo esiphelele sokuhlinzekwa kwegesi elisizayo kumkhiqizi owodwa.
  • Izingxenye zokulawula ze-Schneider Electric – Ngokuhambisana nomugqa womkhiqizo we-Xinhong, i-PLC nezingxenye zokuphepha zisebenzisa i-Schneider Electric ukuze kuthotshelwe i-CE/UL.
  • Umkhiqizi osunguliwe kusukela ngo-2005 – I-Shandong Xinhong CNC Technology Co., Ltd. isebenza ngaphansi kwesitifiketi sokuphathwa kwekhwalithi se-ISO 9001:2015.

Imibuzo Ejwayelekile

Ingabe lesisistimu sokuxuba igesi singafakwa emshinini wami wokusika nge-laser we-Xinhong okhona?

Yebo, isistimu ingafakwa emishinini eminingi yokusika nge-laser ye-fiber ye-Xinhong. Ukufakwa kudinga ukuxhuma okokufaka kwegesi emigqeni ekhona yokuhlinzeka kanye nokuhlanganisa ukuxhumana kwe-PLC. Yabelana ngemodeli yomshini wakho nokucushwa kwamanje kokuhlinzekwa kwegesi, futhi sizoqinisekisa ukuhambisana.

Isistimu ihlangana kanjani ne-generator ye-PSA ye-nitrogen ye-Xinhong?

Isistimu yokuxuba igesi yamukela okukhiphayo kwe-generator ye-PSA njengomunye wokokufaka kwayo kwegesi emithathu. I-regulator yomfutho yesistimu ilungisa okukhiphayo kwe-generator ukuze kube nomfutho onembile odingwa yikhanda lokusika. Lokhu kususa isidingo se-regulator yomfutho we-nitrogen ehlukile phakathi kwe-generator nomshini.

Ngingakwazi yini ukuxuba i-nitrogen ne-oksijini ezinhlelweni ezithile zokusika?

Yebo, isistimu isekela izilinganiso zokuxuba igesi ngaphezu kokukhetha igesi elilodwa elula. Isibonelo, ingxube ye-oksijini enephesenti eliphansi ne-nitrogen ingasetshenziselwa izinhlelo ezithile zensimbi yekhabhoni lapho ukugqwalwa okulawulwayo kuthuthukisa isivinini sokusika. Isilinganiso sokuxuba sihlelekile ngeresiphi ngayinye. Xhumana nathi ukuze sixoxe ngezidingo zakho ezithile zohlelo.

Ukulawulwa komfutho wegesi nokugeleza kunemba kangakanani?

Izilawuli zokugeleza ngobuningi zilawula ukugeleza kwegesi ku-±1% we-setpoint. Umfutho ulawulwa ngogesi nge-sensor yempendulo elungisa ngesikhathi sangempela ukuze igcine i-setpoint kungakhathaliseki ukuguquguquka komfutho wokungena noma ukuncipha kokuhlinzekwa kwegesi.

Yiziphi izici zokuphepha ezifakiwe?

Isistimu ifaka izinzwa zokuthola ukuvuza kwegesi ekhabetheni legesi, ama-valve okuvala azenzakalelayo emugqeni ngamunye wegesi acisha lapho kutholakala ukuvuza noma lapho kucisha ugesi, i-flashback arrestor ye-oksijini emugqeni we-O2, nama-valve okukhulula umfutho eshaneli ngasinye. Zonke izinto zokuphepha ezihlanganisiwe zihlangene ne-PLC yomshini.

Thuthukisa Ukulawula Kwegesi Yakho Elisizayo

Tshela imodeli yomshini wakho we-laser, amagesi owasebenzisayo njengamanje, nengxube yakho evamile yezinto - sizokumisela isistimu yokuxuba igesi efanele imisebenzi yakho yokusika.

Cela Isilinganiso

Amathegi

Imikhiqizo Ehlobene

Thola Isilinganiso

ā–ø ISICELO SESILINGANISO

FORM Ā· REV.1