Uhlelo Lokususa I-Slag Yokusika Nge-Laser
Uhlelo lokususa i-slag olusebenza ngokuzenzakalelayo lwemishini yokusika nge-laser ye-fiber. I-auger conveyor, umthamo ongu-200kg/h, ukusebenza okuqalwa yi-PLC, umzwa wezinga lokugcwalisa, inketho yokucisha ngamanzi emishini enamandla aphezulu. Kunciphisa isikhathi sokuhlanzwa ngesandla.
Thola IsilinganisoImininingwane Yomkhiqizo
Uhlelo Lokususa I-Slag Yokusika Nge-Laser
Inkinga Yokunqwabelana Kwe-Slag
Ngesikhathi sokusika nge-fiber laser, insimbi encibilikile kanye ne-dross iwela phansi ngezinsimbi zokulala zendawo yokusika futhi iqongelele ngaphansi. Emshinini onamandla aphezulu osika ipuleti elijiyile, lokhu kunqwabelana kwe-slag kungafinyelela ku-50–100 kg ngomsebenzi ngamunye. Uma kungalawulwa, i-slag eqongelelekile inciphisa ukukhululeka kwendawo yokusika, iphazamise indlela yokushintshanisa itafula, idale izingozi zomlilo ngenxa yokunqwabelana kwensimbi eshisayo, futhi idinge ukuhlanzwa okuthatha isikhathi eside okususa umshini ekukhiqizeni imizuzu engu-30–60 ngosuku.
Ukubukwa Komkhiqizo
Lolu hlelo lokususa i-slag yokusika nge-laser lufakwa ngaphansi kwendawo yokusika yemishini yokusika nge-fiber laser. I-auger conveyor enzima noma i-scraper chain igijima ngobude obugcwele bendawo yokusika, ithutha i-slag, i-dross, nezingcezu ezincane zokusika ngokuqhubekayo noma ngezikhathi ezithile, isuka ngaphansi kwezinsimbi zokulala iye emgqonyeni wokuqoqa ekugcineni kwe-conveyor. Isistimu isebenza ngokuzenzakalelayo, iqalwa yi-PLC yomshini wokusika ngokusekelwe esikhathini sokusika noma ekusetshenzisweni kwempahla, futhi ingasebenza ngesikhathi sokusika ngaphandle kokungenelela komsebenzisi.
Izici Eziyinhloko Nezinzuzo
Imininingwane Yobuchwepheshe
| Ipharamitha | Inani |
|---|---|
| Amandla Okucubungula I-Slag | 200 kg/h (ukusebenza okuqhubekayo) |
| Ubude Be-Conveyor | 3,000–6,000 mm (kuncike kubude bendawo yokusika) |
| Uhlobo Lwe-Conveyor | I-screw auger noma i-scraper chain (kuncike kumodeli) |
| Amandla E-Motor Ye-Auger/Chain | 1.5–4.0 kW (kuncike kumodeli) |
| Isivinini Se-Conveyor | Siyalungiseka, 0.5–3 m/min |
| Umthamo Womggomo Wokuqoqa | 150–300 amalitha (kuncike kumodeli) |
| Inzwa Yokugcwala | I-ultrasonic, umkhawulo wokuyala u-80% |
| Indlela Yokusebenza | Okuqhubekayo / isikhathi esimisiwe / i-PLC-triggered |
| Control System | I-PLC ye-Schneider Electric, exhumene nomshini we-laser |
| Inketho Yokupholisa Ngamanzi | Iyatholakala emishinini enamandla aphezulu (8,000W+) |
| I-Port Yokukhipha Uthuli | I-flange ejwayelekile ye-DN150 yokuqoqa uthuli lwesikhungo |
| Izinga Lomsindo | ≤ 65 dB(A) ku-1 m |
| Power Supply | 380V, 3-phase, 50/60Hz |
| Imishini Ehambisanayo | Imishini yokusika nge-fiber laser ye-Xinhong 2,000W–30,000W |
Izimboni Ezisebenzisayo
Lolu hlelo lokususa i-slag lubalulekile ezindaweni zokukhiqiza ezinomthamo ophezulu wokusika noma ukusika amapuleti ajiyile:
- Imisebenzi yokusika amapuleti ajiyile – Ukusika insimbi yekhabhoni kusuka ku-10–30mm lapho ukukhiqizwa kwe-dross kubalulekile
- Ukusika ngamandla aphezulu (8,000W–30,000W) – Ukusika ngesivinini esikhulu kukhiqiza inani elikhulu lezinto ezincibilikile ezidinga ukususwa okuqhubekayo
- Imigqa yokukhiqiza yamashift amaningi – Ukusebenza okuqhubekayo lapho ukuhlanzwa kwansuku zonke ngesandla kungadla isikhathi esibalulekile sokukhiqiza
- Amaseli okusika azenzakalelayo – Ukusebenza okungahlanzwa noma okungagadiwe lapho ukususwa kwe-slag ngesandla kungenzeki
Kungani Ukhetha I-Xinhong
- Kuklanyelwe imishini ye-Xinhong laser – Ngenxa yokuthi i-Xinhong ikhiqiza imishini yokusika nge-fiber laser kusuka ku-2,000W kuya ku-30,000W, uhlelo lokususa i-slag luklanyelwe ukuhambisana nobukhulu bendawo yokusika, ukukhululeka kokushintshanisa itafula, kanye ne-PLC interface yemodeli ngayinye yomshini.
- Izingxenye ze-conveyor eziqinisiwe – I-auger flighting ne-scraper chain components zisebenzisa insimbi eqinile ukuze zimelane nokugqokwa kwe-slag, zandise izikhathi zesevisi futhi zinciphise izindleko zokulungisa.
- Izingxenye zokulawula ze-Schneider Electric – Ngokuhambisana nomugqa womkhiqizo we-Xinhong, i-PLC nezilawuli ze-motor zisebenzisa izingxenye ze-Schneider Electric ukuze zihambisane ne-CE/UL.
- Umkhiqizi osunguliwe kusukela ngo-2005 – I-Shandong Xinhong CNC Technology Co., Ltd. isebenza ngaphansi kwesitifiketi sokuphathwa kwekhwalithi se-ISO 9001:2015.
Imibuzo Ejwayelekile
Ingabe uhlelo lokususa i-slag lungafakwa emshinini we-Xinhong laser okhona?
Yebo, uhlelo lungafakwa emishinini eminingi ye-Xinhong fiber laser. I-conveyor iklanyelwe ukungena endaweni ekhona yomshini. Sitshele umodeli womshini wakho nosayizi wendawo yokusika, futhi sizoqinisekisa izidingo zokufaka.
Umggomo wokuqoqa udinga ukukhishwa kangaki?
Umthamo womggomo usukela ku-150–300 amalitha kuye ngemodeli. Ngomshini we-6,000W osika insimbi yekhabhoni engu-8mm emsebenzini wamashift amabili, umggomo ngokuvamile udinga ukukhishwa kanye ngomsebenzi ngamunye. Inzwa yokugcwala yazisa umsebenzisi ngo-80% womthamo, futhi i-PLC ingamisa ukusika uma umggomo ugcwele.
Ingabe inketho yokupholisa ngamanzi iyadingeka emshinini wami?
Inketho yokupholisa ngamanzi iyanconywa emishinini engu-8,000W nangaphezulu esika amapuleti ajiyile (10mm+), lapho i-dross encibilikile ingafika ku-conveyor isashisa ngokwanele ukulimaza izingxenye. Emishinini enamandla aphansi esika amashidi amancane, i-conveyor ejwayelekile ngaphandle kokupholisa ngamanzi ngokuvamile yanele.
Ingabe uhlelo lokususa i-slag ludinga ukuxhunywa ohlelweni lokuhlwaya uthuli lomshini?
Uhlelo lune-port yokukhipha uthuli ye-DN150 engaxhuma ohlelweni lokuqoqa uthuli lwesikhungo noma ku-fume extraction unit yomshini we-laser. Nakuba uhlelo luvale uthuli, ukuxhuma i-port yokukhipha kunikeza ukuvikelwa okwengeziwe kwekhwalithi yomoya, ikakhulukazi lapho kusikwa izinto ezi-galvanized noma ezipendiwe.
Isistimu ixhumanisa kanjani netafula lokushintshanisa?
I-PLC yokususa i-slag ixhumene nendlela yokushintshanisa itafula. I-conveyor iyama ngesikhathi sokushintshanisa itafula ukuze ivimbele ukuphazamiseka kwemishini, futhi iqhubeke ngemva kokuqedwa kokushintshanisa nokuqhubeka kokusika. Lokhu kuxhumanisa kuyazenzakalela futhi akudingi ukungenelela komsebenzisi.
Qeda Ukunqwabelana Kwe-Slag Nokuma Kokukhiqiza
Sitshele umodeli womshini wakho we-laser, amandla okusika, izinto ezijwayelekile nokujiya, nosayizi wendawo yokusika - sizokumisela uhlelo olufanele lokususa i-slag endaweni yakho yokukhiqiza.
Cela Isilinganiso
