Precision mold repair fiber laser welding machine with microscope guidance performing micro-weld on steel mold surface

Umshini Wokulungisa Izinsimbi Zokubumba Ngokunembile Nge-Fiber Laser Welding

Umshini wokulungisa isikhunta ngelaser ye-fiber onembono engu-50x, HAZ engu-0.2mm, namandla e-pulse aguquguqukayo wokulungisa izikhunta zokujova, izikhunta zokugxiviza, nensimbi eqinile. Ithobela i-CE.

Thola Isilinganiso

Imininingwane Yomkhiqizo

Ukulungiswa Okunembile Kwezinsimbi Zokubumba & Amathuluzi · I-Fiber Laser Welding

Umshini Wokulungisa Izinsimbi Zokubumba Ngokunembile Nge-Fiber Laser Welding

Izindawo zokulungisa izinsimbi zokubumba namathuluzi zibhekana nenselelo ephikelelayo: ukulungisa izinsimbi zokubumba ezibizayo, izinsimbi zokugaya, namathuluzi anembile ngaphandle kokudala ukonakala kokushisa noma ukonakala kwensimbi ezungezile. I-TIG welding yendabuko ifaka ukushisa okuningi, iphambanise amathuba okunemba futhi idinge ukugaya okuningi ngemva kokuwelda. I- Umshini Wokulungisa Izinsimbi Zokubumba Ngokunembile Nge-Fiber Laser Welding evela e-Shandong Xinhong CNC iletha i-laser welding elawulwayo, elokushisa okuphansi, elenzelwe ukulungisa izinsimbi zokubumba namathuluzi - okwenza ukwelda okuncane kakhulu kwemifantu, emaphethelweni, nasezindaweni ezigugile, nendawo ethintekayo ukushisa engaphansi kuka-0.2mm.

2000W
Amandla e-Laser
0.2mm
Ububanzi Be-HAZ
±0.02
Ukubekwa (mm)
50×
Ukukhuliswa

Izinkinga Zabathengi Nezixazululo

Ukonakala kokushisa ezinsimbini zokubumba ezinembile: I-TIG welding ezindaweni ezipholishiwe zokubumba ibangela ukuphambaniseka kokushisa okubhubhisa ubukhulu obunembile. Umsebe we-fiber laser ugxile kuphela endaweni yokuwelda, ugcine i-HAZ ingaphansi kuka-0.2mm futhi kugcinwe amathuba okunemba azungezile.
Isikhathi sokugaya nokupolisha ngemva kokuwelda: Ama-arc welds ashiya imicu ephakeme edinga ukugaya okuningi. I-laser ikhiqiza ama-welds acishe afane noma afane, anokunciphisa okuncane, kunciphise isikhathi sokupolisha ngo-60-80% uma kuqhathaniswa nokulungiswa kwe-TIG.
Ukulungisa insimbi eqinile yamathuluzi: Izinsimbi ze-D2, H13, ne-S7 zivame ukuqhekeka uma kuwelwa ngendlela evamile. Ukulawula ukushisa okunembile kwe-laser nesivinini sokupholisa esisheshayo kunciphisa ubungozi bokuqhekeka ekulungiseni insimbi eqinile yamathuluzi.

Izinzuzo Eziyinhloko

Ukuwelda okunembile okuholwa yi-microscope - I-stereo microscope engu-50x ene-crosshair reticle inika umsebenzisi ukubuka okukhulisiwe kwendawo yokuwelda, okwenza ukubekwa okunembile kwensimbi yokuwelda emifantwini emincane njengo-0.1mm ububanzi. Ubukhulu be-laser spot buyalungiseka kusuka ku-0.2mm kuya ku-2.0mm.
Amandla e-pulse alungisekayo nesikhathi - Amandla e-pulse kusuka ku-0.1J kuya ku-50J nesikhathi se-pulse kusuka ku-0.1ms kuya ku-20ms. Lokhu kuhlukanisa kuvumela ukwelda emaphethelweni amancane ngaphandle kokushisa ngokweqile nokwakha insimbi ezindaweni ezigugile ungqimba ngongqimba.
I-Argon-shielded weld pool - I-nozzle ye-argon shielding gas ehlanganisiwe ivikela i-weld pool ekugqwaleni, ikhiqize ama-welds akhanyayo, ahlanzekile ensimbi yamathuluzi, insimbi engagqwali, nezinsimbi ze-aluminium alloy ngaphandle kokushintsha umbala ngemva kokuwelda.
I-Wire feeder yokuwelda kokwakha - I-wire feeder enembile iletha i-filler wire engu-0.6-1.2mm yokwakha izindawo ezigugile, ukulungisa imiphetho ephukile, nokubuyisela ubukhulu bokuqala. Isivinini sokudla kwe-wire sihambisana nesivinini se-pulse.
Umthombo we-laser opholile ngamanzi ukuze usebenze ngokuqhubekayo - Umthombo we-fiber laser ongu-2000W nokupholisa ngokujikeleza kwamanzi ugcina ukukhishwa okuzinzile phakathi namahora angaphezu kuka-8 okulungisa. Uhlelo lugcina amaphrofayili angaphezu kuka-100 wemiphumela yokuwelda ezinhlobonhlobo zezinsimbi zamathuluzi nezinhlobo zokulungisa.

Imininingwane Yobuchwepheshe

IpharamithaInani
Amandla e-Laser2000W (kungahlelwa ku-1000W-3000W)
Umthombo We-LaserI-laser ye-fiber ye-IPG / RAYCUS
Ubude begagasi1064 nm
Ububanzi Bamandla E-Pulse0.1J - 50J
Ubude Besikhathi Se-Pulse0.1ms - 20ms
Ubukhulu Be-Spot0.2mm - 2.0mm (kuyalungiseka)
Indawo Ethintekayo Ukushisa< 0.2mm
Ukunemba Kokuma±0.02mm
Ukukhuliswa Kwe-MicroscopeI-stereo engu-50x ene-crosshair
I-Wire FeederI-filler wire engu-0.6-1.2mm, ukudla okuhambisanayo
Uhlelo LokupholisaUkujikeleza kwamanzi
Inkumbulo YepharamithaAmaphrofayili angaphezu kuka-100
I-Shielding GasI-Argon (nozzle ehlanganisiwe)
Power Supply220V, i-single-phase, 50/60Hz
IzitifiketiIhambisana ne-CE

Izimboni Ezisebenzisayo

Umshini wokuwelda nge-laser wokulungisa izinsimbi zokubumba ngokunembile usetshenziswa kabanzi ku:

  • Ukulungisa izinsimbi zokubumba ze-injection - ukulungisa imifantu, izindawo ezigugile, nemigqa yokuhlukanisa eyonakele ezinsimbini zokubumba ze-plastic injection
  • Ukugcinwa kwe-stamping die - ukwakha kabusha imiphetho yokusika nokulungisa izingcezu kuma-stamping dies aqhubekayo
  • Ukubuyiselwa kwamathuluzi e-die-casting - ukulungisa imifantu yokushisa nokuguguleka kumathuluzi e-aluminium die-casting
  • Ukulungiswa kwamathuluzi anembile - ukulungisa amathuluzi okusika, amageji, nama-fixtures enziwe ngensimbi eqinile yamathuluzi
  • Ukuwelda kwe-Jewelry ne-Dental - ukwelda okuhle kwezinsimbi eziyigugu nezingxenye ezincane

Kungani Ukhetha I-Xinhong

  • Umkhiqizi osunguliwe kusukela ngo-2005 - Cishe amashumi amabili eminyaka yokucwaninga nokukhiqiza imishini ye-laser ye-fiber.
  • Imithombo ye-laser yangempela ye-IPG/RAYCUS - impilo yesevisi engaphezu kuka-35,000 amahora ngekhwalithi yomsebe engaguquki yokuwelda okuncane okunembile.
  • Iqinisekiswe nge-ISO 9001:2015 - Wonke umshini wakhiwe ngaphansi kokuphathwa kwekhwalithi kwe-ISO 9001:2015 futhi uthumela ngamadokhumenti okuthobela i-CE.
  • Ukusekela okuphelele kwangemva kokuthengisa - Ukuxilongwa kude, ukunikezwa kwezingxenye zokushintsha, nokuqeqeshwa kwabasebenzi kumakhasimende aphesheya.

Imibuzo Ejwayelekile

Yiziphi izinhlobo zensimbi zamathuluzi umshini lo ongazilungisa?

Umshini ufanelekile ukulungisa i-D2, H13, S7, A2, P20, nezinye izinsimbi zamathuluzi ezivamile ezisetshenziswa ekwenzeni izinsimbi zokubumba namathuluzi. Amandla e-pulse alungisekayo nesikhathi kuvumela ukulungiselelwa kwezici zensimbi ngayinye. Xhumana nathi ngenhlobo yakho yensimbi yamathuluzi ukuze uthole imiphumela yokuwelda enconyiwe.

Kungaba mncane kangakanani umthungo wokuwelda?

Ubukhulu obuncane be-spot ngu-0.2mm, okuvumela ukwelda imifantu emincane njengo-0.1mm ububanzi. Amandla e-pulse angancishiswa abe ngu-0.1J ukuze kwelwe imiphetho emincane kakhulu ngaphandle kokushisa ngokweqile. Uhlelo lokuhola nge-microscope luqinisekisa ukubekwa okunembile kulesi silinganiso.

Ingabe umshini ungakwazi ukwakha izindawo ezigugile?

Yebo. I-wire feeder enembile iletha i-filler wire engu-0.6-1.2mm ehambisana ne-laser pulse, yakha izindawo ezigugile ungqimba ngongqimba. Lokhu kubuyisela ubukhulu bokuqala ezindaweni ezigugile zokubumba nasemaphethelweni amathuluzi alimele ngaphandle kokufaka ukushisa okweqile.

Ikuphi ukuqeqeshwa okudingekayo kubasebenzi?

Ukulungisa izinsimbi zokubumba nge-laser welding okuyisisekelo kungafundwa ngezinsuku ezi-2-3. Ukusebenza okusekelwe ku-microscope kulula kubasebenzi abajwayelene nomsebenzi onembile. Sinikeza izincwajana zokuqeqesha eziphelele, izifundo zevidiyo, nokusekelwa kude. Amasu athuthukile okulungisa okuyinkimbinkimbi adinga ukuzijwayeza okwengeziwe.

Ingabe umshini ugunyazwe yi-CE?

Yebo. Imishini ye-Xinhong yokushisela nge-fiber laser ihambisana ne-CE yezindinganiso zokuphepha zezimboni zaseYurophu. Imibhalo ephelele yokuhambisana inikezwa ngawo wonke umshini.

Udinga Amandla Okulungisa Izinsimbi Zokubumba Ngokunembile?

Tshela ngezinhlobo zakho zokubumba, izinhlobo zensimbi yamathuluzi, nezimo ezijwayelekile zokulungisa - sizokumisela uhlelo olufanele lwe-laser welding lokulungisa izinsimbi zokubumba lwe-toolroom yakho.

Cela Isilinganiso

Amathegi

Imikhiqizo Ehlobene

Thola Isilinganiso

ISICELO SESILINGANISO

FORM · REV.1