3D rotary laser welding workstation with CNC turntable rotating cylindrical workpiece under laser welding head

Isiteshi Sokusebenza Sokushisela Nge-Laser Esijikelezayo Se-3D

I-3D rotary laser welding workstation ene-4-axis CNC rotary turntable, i-fiber laser engu-2000W, nokulandelela ukuphakama kwe-capacitive ukuze kushiselwe okuzungezile kwamapayipi, ama-flange, nezingxenye ezijikelezayo. Iyahambisana ne-CE.

Thola Isilinganiso

Imininingwane Yomkhiqizo

Ukubeka endaweni kwe-3D Rotary · Ukushisela nge-Fiber Laser

Isiteshi Sokushisela Nge-Laser Se-3D Rotary

Izingxenye eziyindilinga nezijikelezayo - amapayipi, ama-flange, ama-ringi, ama-shaft, nama-tubular assembly - zidinga imithungo eqhubekayo yokuzungeza okunzima ukuyizuza ngokungaguquki ngezinsimbi zokushisela ezinamakhanda angashintshi. I- Isiteshi Sokushisela Nge-Laser Se-3D Rotary evela ku-Shandong Xinhong CNC ihlanganisa iturntable ye-CNC rotary enemba nokushisela nge-fiber laser engu-2000W, okuvumela ukushisela okujikelezayo okuqhubekayo kwamajoyinti ayindilinga ngendlela eyodwa ezenzakalelayo. Uhlelo lusingatha amaprofile angu-3D ayindilinga, ama-oval, nangajwayelekile, okulwenza kube kuhle kakhulu kuma-pipe fitting, ama-valve body, ama-ring gear, nama-rotational assembly.

2000W
Amandla E-Laser
360°
I-Rotary Axis
±0.05
Ukubeka endaweni (mm)
500mm
Ubukhulu Obukhulu Be-Workpiece

Izinkinga Zomthengi Nezixazululo

Imithungo yokuzungeza engaguquki: Ukushisela ngesandla amajoyinti ayindilinga kukhiqiza izimpawu zokuhlangana kokuqala nokuma kanye nokungena okungalingani. Iturntable ye-rotary ijikeleza i-workpiece ngokuqhubekayo kuyilapho ikhanda le-laser ligcina indawo engashintshi, kukhiqiza imithungo yokuzungeza efanayo, engenakuhlangana.
Ubunzima bokushisela amaprofile e-3D ayinkimbinkimbi: Ama-cross-section ayi-oval nangajwayelekile adinga ukuvumelanisa kwama-eksisi amaningi. Ukulawula kwe-4-axis CNC kohlelo (X, Y, Z linear + rotary) kuxhumanisa umzila wekhanda le-laser nokujikeleza kweturntable, kulandela imizila yokushisela ye-3D eyinkimbinkimbi ngokuzenzakalelayo.
Ukukhiqizwa okunensayo kwezingxenye ezijikelezayo: Ukushisela ngesandla okuzungezayo kunensayo futhi kudinga abasebenzi abanekhono. Isiteshi se-rotary esizenzakalelayo siqeda umthungo ogcwele wokuzungeza ngemizuzwana, ngekhwalithi engaguquki engxenyeni ngayinye.

Izinzuzo Eziyisisekelo

Iturntable ye-CNC rotary enokulawulwa kwe-4-axis - I-axis ye-rotary enemba isingatha ama-workpiece afinyelela ku-500mm ububanzi nesindo esingu-100kg. I-4-axis CNC (X, Y, Z, rotary) ivumelanisa ukunyakaza okuqondile nokujikelezayo emizileni yokushisela ye-3D eyinkimbinkimbi, kuhlanganise nokushisela kwe-helical, spiral, nokwezikhathi ezithile.
Ikhanda lokushisela elizigxilisa ngokuzenzakalelayo elinokulandela nge-capacitive - Ikhanda lokushisela ligcina ibanga le-focal elingaguquki ezindaweni eziyindilinga nangama-oval, linxephezela ukungafani kwe-workpiece nokwehluka kwendawo ngaphandle kokulungiswa ngesandla.
Isivinini sokujikeleza esilungisekayo namapharamitha okushisela - Isivinini sokujikeleza sisuka ku-0.1 kuya ku-20 RPM, sivumelaniswa namandla e-laser nemvamisa ye-pulse. Lokhu kuvumela ukuthuthukiswa kokungena komthungo nokubukeka kwe-bead ezinhlobonhlobo zobukhulu bezinto nobubanzi.
Ukusekelwa kwe-tailstock kuma-workpiece amade - I-tailstock elungisekayo ene-live center isekela ama-workpiece amade ayindilinga afinyelela ku-1000mm ubude, ivimbela ukuphambuka ngesikhathi sokujikeleza futhi igcina ukuqondana kokushisela kulo lonke ubude.
I-Schneider Electric CNC enokuhlela imizila ye-3D - I-Modicon M241 PLC ene-4-axis interpolation isekela ukuhlela imizila yokushisela ye-3D eyinkimbinkimbi nge-teach pendant noma ngokungenisa ifayela le-CAD. Uhlelo lugcina izinhlelo zokushisela ezingaphezu kuka-50 zezinhlobo ezahlukene zama-workpiece.

Izincazelo Zobuchwepheshe

IpharamithaInani
Amandla E-Laser2000W (ilungiseka 1500W-3000W)
Umthombo We-LaserI-IPG / RAYCUS fiber laser
Ubude Begagasi1080 nm
Ububanzi Obukhulu Be-Workpiece500mm
Ubude Obukhulu Be-Workpiece1000mm (nge-tailstock)
Isisindo Esikhulu Se-Workpiece100kg
Ibanga Lesivinini Sokujikeleza0.1 - 20 RPM
Ukunemba Kokubeka Endaweni±0.05mm
Ukuphindaphinda Kwe-Rotary±0.03°
Ukucushwa Kwe-Axis4-axis (X, Y, Z linear + C rotary)
I-TailstockIyalungiseka nge-live center
Uhlelo LokulawulaI-Schneider Modicon M241 PLC, i-4-axis interpolation
Ukugcinwa KwezinhleloIzinhlelo zokushisela ezingaphezu kuka-50
Uhlelo LokupholisaUkujikeleza kwamanzi
Ukunikezwa Kukagesi380V, 3-phase, 50/60Hz
IzitifiketiKuhambisana ne-CE

Izimboni Zokusetshenziswa

Isiteshi sokushisela nge-laser se-3D rotary sisetshenziswa kakhulu ku:

  • Ukushisela kwama-pipe fitting nama-flange - imithungo yokuzungeza kuma-pipe flange, ama-reducer, nama-tee fitting
  • Ukukhiqizwa kwama-valve body - ukushisela ama-valve seat, ama-bonnet, nama-body assembly
  • Ukushisela kwama-ring gear nama-bearing - ama-gear ring, ama-bearing housing, nezingxenye ezijikelezayo
  • Ukushisela kwama-nozzle e-pressure vessel - ukushisela ama-nozzle nama-fitting kuma-shell e-vessel
  • Izingxenye ze-exhaust zezimoto - ukushisela ama-shell e-catalytic converter nezingxenye zamapayipi e-exhaust
  • Izingxenye ezijikelezayo ze-aerospace - ukushisela ama-casing enjini, ama-ring, nama-rotational assembly

Kungani Ukhetha I-Xinhong

  • Umkhiqizi osungulwe kusukela ngo-2005 - Cishe amashumi amabili eminyaka okuhola nokukhiqiza imishini ye-fiber laser.
  • Imithombo ye-laser ye-IPG/RAYCUS - Impilo yesevisi engaphezu kwamahora angu-35,000 ngekhwalithi ye-beam engaguquki yokushisela kwe-rotary okunemba.
  • Isitifiketi se-ISO 9001:2015 - Umshini ngamunye wakhiwa ngaphansi kokuphathwa kwekhwalithi kwe-ISO 9001:2015 nemibhalo yokuhambisana ne-CE.
  • Uhlelo lokulawula lwe-Schneider Electric - I-4-axis CNC enesitifiketi se-CE/UL enokuxhumana nge-Ethernet.
  • Ukusekelwa okuphelele kwangemva kokuthengisa - Ukuxilongwa kude, ukunikezwa kwezingxenye zokushintsha, nokuqeqeshwa kwabasebenzi.

Imibuzo Evame Ukubuzwa

Iziphi izinhlobo zamajoyinti ajikelezayo umshini ongawashisela?

Uhlelo lusingatha imithungo yokushisela ye-circumferential butt, lap weld, fillet weld kumajoyinti e-flange-to-pipe, nemizila yokushisela ye-3D eyinkimbinkimbi kumaprofile angajwayelekile. I-4-axis CNC ixhumanisa ukunyakaza okuqondile nokujikelezayo ngamaphethini okushisela e-helical, spiral, nokwezikhathi ezithile.

Buyini ubukhulu obukhulu be-workpiece iturntable engabusingatha?

Iturntable ejwayelekile isingatha ama-workpiece afinyelela ku-500mm ububanzi no-1000mm ubude nge-tailstock. Isisindo esikhulu se-workpiece singu-100kg. Ukucushwa okukhulu kuyatholakala ngokucela - xhumana nathi ngezilinganiso ze-workpiece yakho.

Ingabe umshini ungashisela amaprofile angewona ayindilinga?

Yebo. I-4-axis CNC enokuhlela nge-teach pendant ingalandela amaprofile e-3D ayi-oval, ayi-elliptical, nangajwayelekile. Umsebenzi ufundisa umzila wokushisela ngokuhambisa ikhanda le-laser eduze komjoyinti, futhi uhlelo luqopha futhi luphindaphinde umzila ovumelaniswa nokujikeleza kweturntable.

Umzila wokushisela uhlelwa kanjani?

Uhlelo lusekela izindlela ezimbili zokuhlela: i-teach pendant (hambisa ikhanda ngokwakho eduze komjoyinti futhi uqophe ama-waypoint) noma ukungenisa ifayela le-CAD (amafayela e-DXF/STEP aguqulwa abe imizila yokushisela). Emithungweni ejwayelekile yokuzungeza, faka nje ububanzi nezindawo zokuqala/zokuma.

Ingabe umshini unesitifiketi se-CE?

Yebo. Umshini uhambisana ne-CE yamazinga okuphepha ezimboni ase-Europe. Imibhalo ephelele yokuhambisana inikezwa nawo wonke umshini.

Udinga Ukushisela Kwe-Rotary Okunemba?

Sitshela izinhlobo zezingxenye zomsebenzi, ububanzi, kanye nezidingo zokushisela - sizohlelela isiteshi sokusebenza sokushisela ngelaser se-3D rotary esilungele ukukhiqiza kwakho.

Cela Isilinganiso Sentengo

Amathegi

Imikhiqizo Ehlobene

Thola Isilinganiso

▸ ISICELO SESILINGANISO

FORM · REV.1