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Ukuma Okujikelezayo Kwe-3D · Ukushisela Nge-Laser Yefayibha

Isiteshi Sokusebenza Sokushisela Nge-Laser Esijikelezayo Se-3D

Izingxenye eziyisiyingi nezijikelezayo - amapayipi, ama-flange, amaringi, ama-shaft, kanye nemihlangano yamapayipi - zidinga ukushisela okuqhubekayo okuzungezile okunzima ukukufeza ngokungaguquki ngemishini yokushisela enekhanda elingaguquki. I- Isiteshi Sokusebenza Sokushisela Nge-Laser Esijikelezayo Se-3D esuka e-Shandong Xinhong CNC sihlanganisa i-CNC rotary turntable enembile ne-2000W fiber laser welding head, okwenza kube nokwenzeka ukushisela okujikelezayo okuqhubekayo kwamajoyinti ayisiyingi ngokupasa okukodwa okuzenzakalelayo. Uhlelo lusingatha amaphrofayili ayindilinga, ama-oval, kanye nama-3D angajwayelekile, okwenza kufaneleke kakhulu kuma-pipe fittings, ama-valve body, ama-ring gear, kanye nemihlangano ejikelezayo.

2000W

Amandla e-Laser

360°

I-Axis Ejikelezayo

±0.05

Ukubekwa (mm)

500mm

Ubukhulu Obukhulu Bento Yokusebenza

Izinkinga Zabathengi Nezixazululo

Ukushisela okungaguquki okuzungezile: Ukushisela ngesandla kwamajoyinti ayindilinga kukhiqiza izimpawu zokuqala nokuma kanye nokungena okungalingani. I-rotary turntable ijikeleza into yokusebenza ngokuqhubekayo ngenkathi i-laser head igcina indawo engaguquki, ikhiqiza ukushisela okufanayo, okungenazimpawu zokuqala nokuma.

Ubunzima bokushisela amaphrofayili ayinkimbinkimbi e-3D: Izingxenye eziyisiyingi nama-oval adinga ukusynchronize kwama-axis amaningi. Ulawulo lwe-CNC lwe-4-axis (X, Y, Z linear + rotary) luhlanganisa indlela ye-laser head nokujikeleza kwe-turntable, kulandela izindlela eziyinkimbinkimbi zokushisela ze-3D ngokuzenzakalelayo.

Ukukhiqiza okunensayo kwezingxenye ezijikelezayo: Ukushisela okuzungezile ngesandla kuyancisha futhi kudinga abasebenzi abanekhono. Isiteshi sokusebenza esijikelezayo esizenzelelayo siqedela ukushisela okuzungezile okugcwele ngemizuzwana, ngekhwalithi engaguquki kuyo yonke ingxenye.

Izinzuzo Eziyinhloko

I-CNC rotary turntable enolawulo lwe-4-axis - I-axis ejikelezayo enembile iphethe izingxenye ezifika ku-500mm ububanzi nesisindo esingama-100kg. I-CNC ye-4-axis (X, Y, Z, rotary) isynchronize ukunyakaza okulandelanayo nokujikelezayo ukuze kutholakale izindlela eziyinkimbinkimbi zokushisela ze-3D, okuhlanganisa ukushisela okusongwayo, okusondele, nokungaqhubeki.

Ikhanda lokushisela elizigxilisa ngokuzenzakalelayo nokulandelela nge-capacitive - Ikhanda lokushisela ligcina ibanga lokugxila elingaguquki ezingxenyeni eziyindilinga nama-oval, linxephezela ukungalingani kwento yokusebenza nokwehluka kwendawo ngaphandle kokulungiswa ngesandla.

Ijubane lokujikeleza elilungisekayo namapharamitha okushisela - Ijubane lokujikeleza lisuka ku-0.1 kuya ku-20 RPM, livumelaniswe namandla e-laser nemvamisa yama-pulse. Lokhu kuvumela ukuthuthukiswa kokungena kokushisela nokubukeka kwe-bead ngobukhulu obuhlukile bezinto nangobubanzi.

Ukusekelwa kwe-tailstock ezingxenyeni ezinde zokusebenza - I-tailstock elungisekayo ene-live center isekela izingxenye ezinde eziyisiyingi ezifika ku-1000mm ubude, ivimbela ukuchezuka ngesikhathi sokujikeleza futhi igcine ukushisela kuqondile ngobude obugcwele.

I-Schneider Electric CNC ngohlelo lwezindlela ze-3D - I-Modicon M241 PLC ene-interpolation ye-4-axis isekela ukuhlela izindlela eziyinkimbinkimbi zokushisela ze-3D ngokusebenzisa i-teach pendant noma ukungenisa ifayela le-CAD. Uhlelo lugcina izinhlelo zokushisela ezingaphezu kuka-50 zezinhlobo ezahlukene zezingxenye.

Imininingwane Yobuchwepheshe

Ipharamitha	Inani
Amandla e-Laser	2000W (kungenziwa 1500W-3000W)
Umthombo We-Laser	I-laser ye-fiber ye-IPG / RAYCUS
Ubude begagasi	1080 nm
Ubukhulu Obukhulu Bento Yokusebenza	500mm
Ubude Obukhulu Bento Yokusebenza	1000mm (nge-tailstock)
Isisindo Esikhulu Bento Yokusebenza	100kg
Ububanzi Bejubane Lokujikeleza	0.1 - 20 RPM
Ukunemba Kokuma	±0.05mm
Ukuphindaphinda Kokujikeleza	±0.03°
Ukucushwa Kwe-Axis	4-axis (X, Y, Z linear + C rotary)
I-Tailstock	Iyalingiseka nge-live center
Control System	I-Schneider Modicon M241 PLC, i-interpolation ye-4-axis
Ukugcinwa Kwezinhlelo	Izinhlelo zokushisela ezingaphezu kuka-50
Uhlelo Lokupholisa	Ukujikeleza kwamanzi
Power Supply	380V, 3-phase, 50/60Hz
Izitifiketi	Ihambisana ne-CE

Izimboni Ezisebenzisayo

Isiteshi sokusebenza sokushisela nge-laser esijikelezayo se-3D sisetshenziswa kakhulu ku:

Ukushisela ama-pipe fitting nama-flange - ukushisela okuzungezile kuma-pipe flange, ama-reducer, nama-tee fitting
Ukukhiqizwa kwemizimba yama-valve - ukushisela izihlalo zama-valve, ama-bonnet, nemihlangano yemizimba
Ukushisela ama-ring gear namabheringi - amaringi egiya, izindlu zamabheringi, nezingxenye ezijikelezayo
Ukushisela ama-nozzle emikhumbi yokucindezela - ukushisela ama-nozzle nama-fitting emizimbeni yemikhumbi
Izingxenye zezimoto zokukhipha umusi - ukushisela amagobolondo e-catalytic converter nezingxenye zamapayipi okukhipha umusi
Izingxenye ezijikelezayo ze-aerospace - ukushisela izindlu zezindiza, amaringi, nemihlangano ejikelezayo

Kungani Ukhetha I-Xinhong

Umkhiqizi osunguliwe kusukela ngo-2005 - Cishe amashumi amabili eminyaka yokucwaninga nokukhiqiza imishini ye-laser ye-fiber.
Imithombo ye-laser ye-IPG/RAYCUS - Impilo yesevisi engaphezu kwama-35,000 amahora ngekhwalithi yomkhaza engaguquki yokushisela okunembile okujikelezayo.
Iqinisekiswe nge-ISO 9001:2015 - Wonke umshini wakhiwe ngaphansi kokuphathwa kwekhwalithi ye-ISO 9001:2015 ngamadokhumenti okuthobela i-CE.
Schneider Electric control system - I-CNC ye-4-axis eqinisekisiwe ye-CE/UL enokuxhumana nge-Ethernet.
Ukusekela okuphelele kwangemva kokuthengisa - Ukuxilongwa kude, ukunikezwa kwezingxenye zokushintsha, nokuqeqeshwa kwabasebenzi.

Imibuzo Ejwayelekile

Yiziphi izinhlobo zamajoyinti ajikelezayo lo mshini ongawashisela?

Uhlelo lusingatha ukushisela okuzungezile kwe-butt, ukushisela kwe-lap, ukushisela kwe-fillet kumajoyinti e-flange-to-pipe, kanye nezindlela eziyinkimbinkimbi zokushisela ze-3D kumaphrofayili angajwayelekile. I-CNC ye-4-axis ihlanganisa ukunyakaza okulandelanayo nokujikelezayo ukuze kutholakale amaphethini okushisela asongwayo, asondele, nangaphazamiseki.

Yisiphi isisindo esikhulu sento yokusebenza i-turntable engasisingatha?

I-turntable ejwayelekile isingatha izingxenye ezifika ku-500mm ububanzi nangama-1000mm ubude nge-tailstock. Isisindo esikhulu sento yokusebenza singama-100kg. Ukucushwa okukhulu kuyatholakala uma kuceliwe - xhumana nathi ngobukhulu bento yakho yokusebenza.

Ingabe lo mshini ungashisela amaphrofayili angewona ayindilinga?

Yebo. I-CNC ye-4-axis enohlelo lwe-teach pendant ingalandela amaphrofayili e-oval, elliptical, nama-3D angajwayelekile. Umsebenzisi ufundisa indlela yokushisela ngokuhambisa ikhanda le-laser eduze kwejoyinti, futhi uhlelo luyirekhoda futhi luphinde lwenze indlela ehambisana nokujikeleza kwe-turntable.

Indlela yokushisela ihlelwa kanjani?

Uhlelo lusekela izindlela ezimbili zokuhlela: i-teach pendant (hambisa ikhanda ngesandla eduze kwejoyinti futhi urekhode amaphoyinti) noma ukungenisa ifayela le-CAD (amafayela e-DXF/STEP aguqulelwa ezindleleni zokushisela). Kwezokushisela okujikelezayo okujwayelekile, ngena nje ububanzi nezindawo zokuqala/zokuma.

Ingabe umshini ugunyazwe yi-CE?

Yebo. Umshini uthobela i-CE yezindinganiso zokuphepha zezimboni zaseYurophu. Amadokhumenti aphelele okuthobela anikezwa ngawo wonke umshini.

Udinga Ukushisela Okunembile Okujikelezayo?

Tshela izinhlobo zezingxenye zakho, ububanzi, nezidingo zakho zokushisela - sizokucushisela isiteshi sokusebenza esijikelezayo se-3D sokushisela nge-laser esifanele ukukhiqiza kwakho.

Cela Isilinganiso

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