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Izinhlelo Zokusekela I-Laser

Uhlelo Lokususa I-Slag Yokusika Nge-Laser

200 kg/h

Amandla Okucubungula I-Slag

3–6 m

Ubude Be-Conveyor

≤65 dB

Izinga Lomsindo

Okuzenzakalelayo

Indlela Yokukhipha

Inkinga Yokunqwabelana Kwe-Slag

Ngesikhathi sokusika nge-fiber laser, insimbi encibilikile kanye ne-dross iwela phansi ngezinsimbi zokulala zendawo yokusika futhi iqongelele ngaphansi. Emshinini onamandla aphezulu osika ipuleti elijiyile, lokhu kunqwabelana kwe-slag kungafinyelela ku-50–100 kg ngomsebenzi ngamunye. Uma kungalawulwa, i-slag eqongelelekile inciphisa ukukhululeka kwendawo yokusika, iphazamise indlela yokushintshanisa itafula, idale izingozi zomlilo ngenxa yokunqwabelana kwensimbi eshisayo, futhi idinge ukuhlanzwa okuthatha isikhathi eside okususa umshini ekukhiqizeni imizuzu engu-30–60 ngosuku.

Izingozi zomlilo nokuphepha: Izinhlayiya ze-dross ezishisayo eziqongelelekile ngaphansi kwendawo yokusika zingavutha uwoyela noma uthuli olusele. Ukususwa kwe-slag okuzenzakalelayo kususa imfucumfucu ngokuqhubekayo, kuqede ubungozi bomlilo obuhambisana nokunqwabelana.

Ukubhajwa kwetafula lokushintshanisa: Ukunqwabelana kwe-slag ngaphansi kwendawo yokusika kungavimba indlela yokushintshanisa itafula, kubangele ukubhajwa kwemishini nokulimala kwesistimu yokushayela. Ukususwa okuqhubekayo kugcina indlela icacile.

Ukuma kokukhiqiza ngenxa yokuhlanzwa okwenziwa ngesandla: Ukususwa kwe-slag ngesandla kudinga ukuvala umshini, ukuvula amaphaneli endawo yokusika, nokukhipha imfucumfucu ngamabhakede. Isistimu ezenzakalelayo ikwenza lokhu ngaphandle kokuphazamisa ukusika, ibuyisela imizuzu engu-30–60 yokukhiqiza ngosuku.

Ukubukwa Komkhiqizo

Lolu hlelo lokususa i-slag yokusika nge-laser lufakwa ngaphansi kwendawo yokusika yemishini yokusika nge-fiber laser. I-auger conveyor enzima noma i-scraper chain igijima ngobude obugcwele bendawo yokusika, ithutha i-slag, i-dross, nezingcezu ezincane zokusika ngokuqhubekayo noma ngezikhathi ezithile, isuka ngaphansi kwezinsimbi zokulala iye emgqonyeni wokuqoqa ekugcineni kwe-conveyor. Isistimu isebenza ngokuzenzakalelayo, iqalwa yi-PLC yomshini wokusika ngokusekelwe esikhathini sokusika noma ekusetshenzisweni kwempahla, futhi ingasebenza ngesikhathi sokusika ngaphandle kokungenelela komsebenzisi.

Izici Eziyinhloko Nezinzuzo

I-Auger noma i-Scraper Chain Conveyor - I-screw auger enzima noma i-scraper chain igijima ngobude bendawo yokusika, ihambisa i-slag isuka ngaphansi kwendawo yokusika iye lapho kukhishwa khona. Idizayini ye-auger ibhekana nezinhlayiya ezincane ze-dross nezingcezu ezinkulu zokusika ngaphandle kokubhajwa. I-flighting yensimbi eqinile iqinisekisa impilo ende yesevisi ngaphansi kokugqokwa okubangelwa ukugubha.

Ukusebenza okuzenzakalelayo okuqalwa yi-PLC - Isistimu isebenza ngokuzenzakalelayo ngokusekelwe kumasignali omshini wokusika. Ingasebenza ngokuqhubekayo ngesikhathi sokusika noma ngezikhathi ezimisiwe (isb., imizuzu emi-5 yokusebenza kwe-conveyor njalo ngemizuzu engu-30 yokusika). I-Schneider Electric PLC ixhumanisa nesilawuli somshini we-laser ukuze ivimbele ukusebenza ngesikhathi sokushintshanisa itafula.

Umggomo wokuqoqa i-slag onenzwa yokugcwala - Umggomo wokuqoqa onamasondo endaweni yokukhipha uqoqa i-slag esusiwe. Inzwa ye-ultrasonic yokugcwala yazisa umsebenzisi lapho umggomo ugcwele u-80%, futhi i-PLC ingamisa ukusika uma umggomo ugcwele. Idizayini yomggomo ehambisana ne-forklift yenza kube lula ukuwukhipha.

Inketho yokupholisa ngamanzi ye-dross eshisayo - Emishinini enamandla aphezulu esika ipuleti elijiyile lapho i-dross ifika isencibilikile, ithreyi yokupholisa ngamanzi emnyango we-conveyor ipholisa izinhlayiya ezishisayo ngaphambi kokuba zingene ku-auger, ivimbele ukulimala kokushisa ezingxenyeni ze-conveyor futhi inciphise ubungozi bomlilo. Amanzi okupholisa ayajikeleza nge-reservoir encane.

Indawo evalwe uthuli - I-conveyor nendawo yokuqoqa zivalwe ngamaphaneli avala uthuli ukuze kuvinjelwe uthuli oluncane lwe-slag ukuba lungene endaweni yokusebenza. I-port yokukhipha uthuli engakhethwa ixhuma ohlelweni lokuqoqa uthuli lwesikhungo noma i-fume extraction unit yomshini we-laser.

Imininingwane Yobuchwepheshe

Ipharamitha	Inani
Amandla Okucubungula I-Slag	200 kg/h (ukusebenza okuqhubekayo)
Ubude Be-Conveyor	3,000–6,000 mm (kuncike kubude bendawo yokusika)
Uhlobo Lwe-Conveyor	I-screw auger noma i-scraper chain (kuncike kumodeli)
Amandla E-Motor Ye-Auger/Chain	1.5–4.0 kW (kuncike kumodeli)
Isivinini Se-Conveyor	Siyalungiseka, 0.5–3 m/min
Umthamo Womggomo Wokuqoqa	150–300 amalitha (kuncike kumodeli)
Inzwa Yokugcwala	I-ultrasonic, umkhawulo wokuyala u-80%
Indlela Yokusebenza	Okuqhubekayo / isikhathi esimisiwe / i-PLC-triggered
Control System	I-PLC ye-Schneider Electric, exhumene nomshini we-laser
Inketho Yokupholisa Ngamanzi	Iyatholakala emishinini enamandla aphezulu (8,000W+)
I-Port Yokukhipha Uthuli	I-flange ejwayelekile ye-DN150 yokuqoqa uthuli lwesikhungo
Izinga Lomsindo	≤ 65 dB(A) ku-1 m
Power Supply	380V, 3-phase, 50/60Hz
Imishini Ehambisanayo	Imishini yokusika nge-fiber laser ye-Xinhong 2,000W–30,000W

Izimboni Ezisebenzisayo

Lolu hlelo lokususa i-slag lubalulekile ezindaweni zokukhiqiza ezinomthamo ophezulu wokusika noma ukusika amapuleti ajiyile:

Imisebenzi yokusika amapuleti ajiyile – Ukusika insimbi yekhabhoni kusuka ku-10–30mm lapho ukukhiqizwa kwe-dross kubalulekile
Ukusika ngamandla aphezulu (8,000W–30,000W) – Ukusika ngesivinini esikhulu kukhiqiza inani elikhulu lezinto ezincibilikile ezidinga ukususwa okuqhubekayo
Imigqa yokukhiqiza yamashift amaningi – Ukusebenza okuqhubekayo lapho ukuhlanzwa kwansuku zonke ngesandla kungadla isikhathi esibalulekile sokukhiqiza
Amaseli okusika azenzakalelayo – Ukusebenza okungahlanzwa noma okungagadiwe lapho ukususwa kwe-slag ngesandla kungenzeki

Kungani Ukhetha I-Xinhong

Kuklanyelwe imishini ye-Xinhong laser – Ngenxa yokuthi i-Xinhong ikhiqiza imishini yokusika nge-fiber laser kusuka ku-2,000W kuya ku-30,000W, uhlelo lokususa i-slag luklanyelwe ukuhambisana nobukhulu bendawo yokusika, ukukhululeka kokushintshanisa itafula, kanye ne-PLC interface yemodeli ngayinye yomshini.
Izingxenye ze-conveyor eziqinisiwe – I-auger flighting ne-scraper chain components zisebenzisa insimbi eqinile ukuze zimelane nokugqokwa kwe-slag, zandise izikhathi zesevisi futhi zinciphise izindleko zokulungisa.
Izingxenye zokulawula ze-Schneider Electric – Ngokuhambisana nomugqa womkhiqizo we-Xinhong, i-PLC nezilawuli ze-motor zisebenzisa izingxenye ze-Schneider Electric ukuze zihambisane ne-CE/UL.
Umkhiqizi osunguliwe kusukela ngo-2005 – I-Shandong Xinhong CNC Technology Co., Ltd. isebenza ngaphansi kwesitifiketi sokuphathwa kwekhwalithi se-ISO 9001:2015.

Imibuzo Ejwayelekile

Ingabe uhlelo lokususa i-slag lungafakwa emshinini we-Xinhong laser okhona?

Yebo, uhlelo lungafakwa emishinini eminingi ye-Xinhong fiber laser. I-conveyor iklanyelwe ukungena endaweni ekhona yomshini. Sitshele umodeli womshini wakho nosayizi wendawo yokusika, futhi sizoqinisekisa izidingo zokufaka.

Umggomo wokuqoqa udinga ukukhishwa kangaki?

Umthamo womggomo usukela ku-150–300 amalitha kuye ngemodeli. Ngomshini we-6,000W osika insimbi yekhabhoni engu-8mm emsebenzini wamashift amabili, umggomo ngokuvamile udinga ukukhishwa kanye ngomsebenzi ngamunye. Inzwa yokugcwala yazisa umsebenzisi ngo-80% womthamo, futhi i-PLC ingamisa ukusika uma umggomo ugcwele.

Ingabe inketho yokupholisa ngamanzi iyadingeka emshinini wami?

Inketho yokupholisa ngamanzi iyanconywa emishinini engu-8,000W nangaphezulu esika amapuleti ajiyile (10mm+), lapho i-dross encibilikile ingafika ku-conveyor isashisa ngokwanele ukulimaza izingxenye. Emishinini enamandla aphansi esika amashidi amancane, i-conveyor ejwayelekile ngaphandle kokupholisa ngamanzi ngokuvamile yanele.

Ingabe uhlelo lokususa i-slag ludinga ukuxhunywa ohlelweni lokuhlwaya uthuli lomshini?

Uhlelo lune-port yokukhipha uthuli ye-DN150 engaxhuma ohlelweni lokuqoqa uthuli lwesikhungo noma ku-fume extraction unit yomshini we-laser. Nakuba uhlelo luvale uthuli, ukuxhuma i-port yokukhipha kunikeza ukuvikelwa okwengeziwe kwekhwalithi yomoya, ikakhulukazi lapho kusikwa izinto ezi-galvanized noma ezipendiwe.

Isistimu ixhumanisa kanjani netafula lokushintshanisa?

I-PLC yokususa i-slag ixhumene nendlela yokushintshanisa itafula. I-conveyor iyama ngesikhathi sokushintshanisa itafula ukuze ivimbele ukuphazamiseka kwemishini, futhi iqhubeke ngemva kokuqedwa kokushintshanisa nokuqhubeka kokusika. Lokhu kuxhumanisa kuyazenzakalela futhi akudingi ukungenelela komsebenzisi.

Qeda Ukunqwabelana Kwe-Slag Nokuma Kokukhiqiza

Sitshele umodeli womshini wakho we-laser, amandla okusika, izinto ezijwayelekile nokujiya, nosayizi wendawo yokusika - sizokumisela uhlelo olufanele lokususa i-slag endaweni yakho yokukhiqiza.

Cela Isilinganiso

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