3D Rotary Laser Welding Workstation
3D rotary laser welding workstation with 4-axis CNC rotary turntable, 2000W fiber laser, and capacitive height tracking for circumferential welding of pipes, flanges, and rotational parts. CE compliant.
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3D Rotary Laser Welding Workstation
Cylindrical and rotational parts - pipes, flanges, rings, shafts, and tubular assemblies - require continuous circumferential welds that are difficult to achieve consistently with fixed-head welding machines. The 3D Rotary Laser Welding Workstation from Shandong Xinhong CNC integrates a precision CNC rotary turntable with a 2000W fiber laser welding head, enabling continuous rotational welding of cylindrical joints in a single automated pass. The system handles round, oval, and irregular 3D profiles, making it ideal for pipe fittings, valve bodies, ring gears, and rotational assemblies.
Buyer Pain Points & Solutions
Core Advantages
Technical Specifications
| Parameter | Value |
|---|---|
| Laser Power | 2000W (configurable 1500W-3000W) |
| Laser Source | IPG / RAYCUS fiber laser |
| Wavelength | 1080 nm |
| Max Workpiece Diameter | 500mm |
| Max Workpiece Length | 1000mm (with tailstock) |
| Max Workpiece Weight | 100kg |
| Rotary Speed Range | 0.1 - 20 RPM |
| Positioning Accuracy | ±0.05mm |
| Rotary Repeatability | ±0.03° |
| Axis Configuration | 4-axis (X, Y, Z linear + C rotary) |
| Tailstock | Adjustable with live center |
| Control System | Schneider Modicon M241 PLC, 4-axis interpolation |
| Program Storage | 50+ weld programs |
| Cooling System | Water circulation |
| Power Supply | 380V, 3-phase, 50/60Hz |
| Certifications | CE compliant |
Application Industries
The 3D rotary laser welding workstation is widely used for:
- Pipe fitting and flange welding - circumferential welds on pipe flanges, reducers, and tee fittings
- Valve body manufacturing - welding valve seats, bonnets, and body assemblies
- Ring gear and bearing weldinggear rings, bearing housings, and rotational components
- Pressure vessel nozzle welding - welding nozzles and fittings to vessel shells
- Automotive exhaust components - welding catalytic converter shells and exhaust pipe sections
- Aerospace rotational parts - welding engine casings, rings, and rotational assemblies
Why Choose Xinhong
- Established manufacturer since 2005 - Nearly two decades of fiber laser equipment R&D and production experience.
- IPG/RAYCUS laser sources - 35,000+ hour service life with consistent beam quality for precision rotational welding.
- ISO 9001:2015 certified - Every machine is built under ISO 9001:2015 quality management with CE compliance documentation.
- Schneider Electric control system - CE/UL-certified 4-axis CNC with Ethernet connectivity.
- Comprehensive after-sales support - Remote diagnostics, spare parts supply, and operator training.
FAQ
What types of rotary joints can this machine weld?
The system handles circumferential butt welds, lap welds, fillet welds on flange-to-pipe joints, and complex 3D weld paths on irregular profiles. The 4-axis CNC coordinates linear and rotary motion for helical, spiral, and intermittent weld patterns.
What is the maximum workpiece size the turntable can handle?
The standard turntable handles workpieces up to 500mm diameter and 1000mm length with the tailstock. Maximum workpiece weight is 100kg. Larger configurations are available on request - contact us with your workpiece dimensions.
Can the machine weld non-circular profiles?
Yes. The 4-axis CNC with teach pendant programming can follow oval, elliptical, and irregular 3D profiles. The operator teaches the weld path by moving the laser head along the joint, and the system records and repeats the trajectory synchronized with turntable rotation.
How is the weld path programmed?
The system supports two programming methods: teach pendant (manually move the head along the joint and record waypoints) or CAD file import (DXF/STEP files converted to weld paths). For standard circumferential welds, simply enter the diameter and start/stop positions.
Is the machine CE certified?
Yes. The machine is CE compliant for European industrial safety standards. Full compliance documentation is provided with every machine.
Need Precision Rotary Welding?
Tell us your workpiece types, diameters, and weld requirements - we'll configure the optimal 3D rotary laser welding workstation for your production.
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