Laser Welding Wire Feed System
Laser welding wire feed system with 2000W fiber laser and synchronized wire delivery. Supports 0.6-1.6mm filler wire for gap bridging, surface build-up, and dissimilar metal joining. CE compliant.
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Laser Welding Wire Feed System
Autogenous laser welding (melting base material without filler) produces strong, clean welds but is limited by joint gap tolerance and material compatibility. When joint gaps exceed 0.5mm, or when welding dissimilar materials or building up worn surfaces, filler wire is essential. The Laser Welding Wire Feed System from Shandong Xinhong CNC integrates a precision wire feeder with a 2000W fiber laser welding head, delivering synchronized filler wire into the weld pool for gap bridging, surface build-up, and dissimilar material joining.
Buyer Pain Points & Solutions
Core Advantages
Technical Specifications
| Parameter | Value |
|---|---|
| Laser Power | 2000W (configurable 1500W-3000W) |
| Laser Source | IPG / RAYCUS fiber laser |
| Wire Diameter Range | 0.6 - 1.6mm |
| Wire Feed Speed | 0.5 - 15 m/min |
| Wire Spool Size | Up to 5kg (D200) |
| Wire Feed Angle | 15° - 60° (adjustable) |
| Compatible Wire Materials | SS 308L/309L/316L, Carbon ER70S-6, Al ER4043/5356 |
| Max Joint Gap Bridging | 2.0mm |
| Max Penetration (with wire) | 5.0mm (stainless steel) |
| Weld Precision | ±0.1mm |
| Operating Modes | Continuous wave / Pulsed |
| Parameter Memory | 100+ profiles |
| Cooling System | Water circulation |
| Power Supply | 380V, 3-phase, 50/60Hz |
| Certifications | CE compliant |
Application Industries
The laser welding wire feed system is ideal for:
- Sheet metal fabrication - bridging gaps on joints with typical fabrication tolerances
- Mold and die repair - building up worn surfaces with matching filler material
- Dissimilar metal joining - welding carbon steel to stainless steel with transition filler
- Pressure vessel and pipe welding - filling root gaps and reinforcing weld seams
- Automotive repair and restoration - welding panels and structural components with filler
- Shipbuilding and marine repair - welding structural steel with gap-filling capability
Why Choose Xinhong
- Established manufacturer since 2005 - Nearly two decades of fiber laser equipment R&D and production experience.
- IPG/RAYCUS laser sources - 35,000+ hour service life with consistent beam quality for wire-fed welding.
- ISO 9001:2015 certified - Every machine is built under ISO 9001:2015 quality management with CE compliance documentation.
- Comprehensive after-sales support - Remote diagnostics, spare parts supply, and operator training.
FAQ
What filler wire materials are compatible?
The system supports stainless steel wires (308L, 309L, 316L), carbon steel wire (ER70S-6), aluminum wires (ER4043, ER5356), and copper alloy wires in diameters from 0.6 to 1.6mm. Contact us with your specific wire specification to confirm compatibility.
What is the maximum joint gap the system can bridge?
The system can bridge joint gaps up to 2.0mm with appropriate wire feed speed and laser power settings. For gaps larger than 2.0mm, multiple passes may be required. Proper joint preparation is still recommended for optimal weld quality.
Can the wire feeder be added to an existing laser welder?
The wire feed system is designed to integrate with Xinhong's fiber laser welding machines. Integration with third-party laser welders depends on control interface compatibility. Contact us with your existing machine model to discuss integration options.
How is the wire feed speed synchronized with the laser?
The Schneider Electric CNC controller synchronizes wire feed speed with laser pulse frequency and travel speed. When the laser pulses, the wire feeder delivers a precise amount of wire into the weld pool. This synchronization is automatic once parameters are set.
Is the machine CE certified?
Yes. The machine is CE compliant for European industrial safety standards. Full compliance documentation is provided with every machine.
Need Filler Wire Capability for Laser Welding?
Tell us your materials, joint types, and gap tolerances - we'll configure the optimal wire feed laser welding system for your applications.
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