Laser Cutting Auto Loading and Unloading System laser cutting auto loading system

Uhlelo Lokulayisha Nokukhipha Ngokuzenzakalelayo Lokusika Nge-Laser

Isistimu ezenzakalelayo yokulayisha nokukhipha amashidi ensimbi yemishini yokusika nge-laser ye-fiber. I-vacuum suction gantry, amandla angu-3,000kg, umjikelezo ongu-โ‰ค60s, i-multi-tier storage rack, ukuphepha okuxhumene kwe-PLC. Ukwenyuka kokukhiqiza okungaphezu kuka-30%.

Thola Isilinganiso

Imininingwane Yomkhiqizo

Izinhlelo Zokusekela I-Laser

Uhlelo Lokulayisha Nokukhipha Ngokuzenzekelayo Lokusika Nge-Laser

3,000 kg
Isisindo Esiphezulu Seshidi
โ‰ค60 s
Umjikelezo Wokulayisha/Ukukhipha
2,000ร—6,000
Usayizi Omkhulu Weshidi (mm)
30%
Ukukhula Kokukhiqiza

Kungani Ukuphathwa Kwezinto Ngokuzenzakalelayo Kubalulekile

Emshinini wokujwayelekile wokusika nge-laser ye-fiber, ukulayisha nokukhipha amashidi ngesandla kuthatha imizuzu emi-5โ€“10 ngeshidi ngalinye. Emsebenzini wamashifti amabili osika amashidi angama-40โ€“60 ngosuku, lokho kuhlangene kuthatha amahora angu-3โ€“10 okungesikho ukusika nsuku zonke. Uhlelo lokulayisha nokukhipha ngokuzenzakalelayo luqeda lesi sithiyelo ngokulayisha ngokuzenzakalelayo into eluhlaza eshibedleni sokulala futhi lukhiphe izingxenye eziqediwe namathambo, kuvumela i-laser ukuthi iqhubeke nokusika ngenkathi u-opharetha enza eminye imisebenzi.

Izithiyo zokulayisha ngesandla: Lapho abasebenzi kufanele baphakamise, babeke, futhi baqondanise ishidi ngalinye ngesandla noma ngekhreyini eyisisekelo, i-laser ihlala ingasebenzi phakathi kokusika. Ukulayisha ngokuzenzakalelayo kugcina i-beam isensimbi, kukhulisa ukusetshenziswa komshini kusuka ku-55โ€“65% ojwayelekile kuya ku-80%+.
Ukuphepha kanye nokukhathala kwezisebenzi: Ukuphatha amashidi ensimbi angaphezu kuka-100kg ngesandla kungabangela ukulimala emhlane nezingozi. Ukulayisha nge-vacuum suction kuqeda ukuphakamisa izinto ezisindayo, kunciphise ingozi yokulimala emsebenzini futhi kuthuthukise ukugcinwa kwabasebenzi emigqeni yokusika enomthamo omkhulu.
Ukubekwa kweshidi okungahambelani: Ukulayisha ngesandla kungashiya amashidi engaqondanisiwe eshibedleni, kubangele amaphutha okusika nokumosha izinto. Izinzwa zokubeka ngokuzenzakalelayo ziqondanisa ishidi ngalinye nendawo yomsuka womshini ngokunemba okuphindaphindekayo.

Ukubukwa Komkhiqizo

Lolu hlelo lokulayisha nokukhipha ngokuzenzakalelayo lokusika nge-laser lwakhiwe njengesisombululo esihlanganisiwe sokuphatha izinto emishinini yokusika ye-fiber laser yakwa-Xinhong kusukela ku-2,000W kuya ku-30,000W. Uhlelo lusebenzisa i-vacuum suction cup gantry ukuze luthathe into eluhlaza esitokisini esinezitezi eziningi, liyibeke eshibedleni sokulala, bese likhiphe izingxenye eziqediwe namathambo ngemva kokusika. I-conveyor yamaketanga noma indlela yokushintshanisa ngemfoloko isebenza netafula lokushintshanisa lomshini ukuze kushintshwe amashidi ngaphansi kwemizuzwana engu-60. Wonke umjikelezo uxhumene ne-PLC yomshini wokusika nge-laser ngokusebenzisa isixhumi esiphephile esihlanganisiwe, ukuze ukulayisha nokukhipha kwenzeke kuphela lapho ukusika sekumisiwe nendawo yokuphepha icacile.

Izici Eziyinhloko Nezinzuzo

I-vacuum suction cup gantry loader - Ijeneretha ye-vacuum enokugeleza okuphezulu inika amandla amaphathi okumunca amaningi abamba amashidi ayisicaba afinyelela ku-3,000 kg. Uhlelo lusingatha amashidi ensimbi yekhabhoni, insimbi engagqwali, ne-aluminium anobuso obushelelezi noma obunamafutha kancane. Ingcindezi yokumunca iqashwa ngesikhathi sangempela futhi ikhishwe ngokushesha lapho kuyalwa.
Isitolo sezinto esinezitezi eziningi - Isitolo sithwala amaphalethi angu-4โ€“8 wento eluhlaza, okwenza kube nokwenza ukusika okungagadiwe amahora angu-2โ€“4 kuye ngobukhulu beshidi nesikhathi sokulinganisa ishidi ngalinye. Idizayini ehambisana ne-forklift ivumela ukugcwaliswa ngokushesha kwesitolo.
Ukuhlukaniswa nokugxilisa amashidi ngokuzenzakalelayo - Isihlukanisi samagnetic esihlanganisiwe sivimbela ukuphakamisa amashidi amabili ezintweni ezinamafutha noma ezincane. Izinzwa zokuqondanisa emaphethelweni zibeka ishidi endaweni yomsuka womshini, kuqinisekiswa ukuqondana kokusika okungaguquki ngaphandle kokulungiswa ngesandla.
Ukuxhumana kokuphepha okuhlanganisiwe - Uhlelo lokulayisha luxhumana ngqo ne-PLC ye-Schneider Electric yomshini wokusika nge-laser. Imijikelezo yokulayisha nokukhipha iyavinjwa ngenkathi i-laser isika, futhi i-laser ayikwazi ukudubula ngenkathi i-loader isendaweni yokusebenza. Izikrini zokukhanya nama-scanner endawo anikeza ukuphepha okwengeziwe kwezisebenzi.
Ukukhipha izingxenye eziqediwe namathambo - Ngemva kokusika, uhlelo lukhipha kokubili izingxenye eziqediwe neshidi eliyisisekelo elisele. I-fork-type unloader noma i-chain conveyor isusa lonke ishidi elisikiwe etafuleni lokushintshanisa, ibeke izingxenye endaweni yokuqoqa namathambo emgqonyeni wemfucuza.

Imininingwane Yobuchwepheshe

IpharamithaInani
Isisindo Esiphezulu Seshidi3,000 kg
Usayizi Omkhulu Weshidi2,000 ร— 6,000 mm
Usayizi Omncane Weshidi500 ร— 500 mm
Ubukhulu Obuphezulu Beshidi25 mm
Umthamo WesitoloAmaphalethi angu-4โ€“8 (kungahlelwa)
Isikhathi Somjikelezo Wokulayisha/Ukukhiphaโ‰ค imizuzwana engu-60 (kuye ngetafula lokushintshanisa)
Uhlobo Lwe-Suction CupI-vacuum enokugeleza okuphezulu, amaphathi amaningi
Amandla Ephampu Ye-Vacuum2.2โ€“5.5 kW (kuye ngemodeli)
Indlela Yokuhlukanisa AmashidiIsihlukanisi samagnetic samashidi ensimbi
Ukunemba Kokumaยฑ2 mm (isimisi esingokomshini + inzwa yonqenqema)
Control SystemI-PLC ye-Schneider Electric, exhumene nomshini we-laser
Amadivayisi OkuphephaIzikrini zokukhanya, i-area scanner, amasango okuxhumana
Power Supply380V, 3-phase, 50/60Hz
Imishini EhambisanayoImishini yokusika ye-fiber laser yakwa-Xinhong 2000Wโ€“30000W

Izimboni Ezisebenzisayo

Lolu hlelo lokulayisha nokukhipha ngokuzenzakalelayo lusetshenziswa ezindaweni zokukhiqiza lapho ukukhiqiza nokuphepha kwabasebenzi kubalulekile:

  • Ukukhiqiza kwamashidi ensimbi okuningi โ€“ Ukukhiqizwa okuqhubekayo kwezingxenye zesakhiwo, ama-bracket, nama-enclosure
  • Ukukhiqiza izingxenye zezimoto โ€“ Ukusika kwamashifti amaningi kwezingxenye ze-chassis namaphaneli omzimba
  • Izikhungo zensimbi โ€“ Ukucubungula amashidi ajwayelekile ukuze asatshalaliswe
  • Izindawo zokusebenza ezinama-oda ahlukene โ€“ Ukuphathwa kwezinto ngokuzenzakalelayo kukhulula abasebenzi ukuthi baphathe ukuhlela, ukuhlola ikhwalithi, nokupakisha

Kungani Ukhetha I-Xinhong

  • Idizayinelwe imishini ye-laser yakwa-Xinhong โ€“ Ngoba i-Xinhong ikhiqiza kokubili imishini yokusika nge-laser (2,000Wโ€“30,000W) nohlelo lokulayisha, ukuxhumana komshini, ukuphepha, nokuxhumana kwe-PLC kwakhiwe njengesisombululo esisodwa esihlanganisiwe, hhayi ukufakwa kwenkampani yangaphandle.
  • Izingxenye zokulawula ze-Schneider Electric โ€“ Ngokuhambisana nawo wonke umkhiqizo we-Xinhong, uhlelo lokulayisha lusebenzisa i-PLC ye-Schneider Electric nama-safety relay ukuze kutholakale ukuthobela i-CE/UL nokusebenza okuthembekile.
  • Umkhiqizi osunguliwe kusukela ngo-2005 โ€“ I-Shandong Xinhong CNC Technology Co., Ltd. isebenza ngaphansi kwesitifiketi sokuphatha ikhwalithi se-ISO 9001:2015, ngolwazi lokusekela izimboni zokukhiqiza kulo lonke elaseYurophu nasezimakethe zomhlaba.
  • Ukusekelwa ngemva kokuthengisa โ€“ Ukuxilongwa kude, ukunikezwa kwezingxenye zokushintsha, nokusekelwa kokufaka nokuqalisa ukusebenza kwamakhasimende aphesheya.

Imibuzo Ejwayelekile

Ingabe lolu hlelo lokulayisha lungafakwa emshinini wokusika we-laser we-Xinhong okhona?

Ezimweni eziningi yebo, uma nje umshini okhona unetafula lokushintshanisa futhi i-PLC isekela amasignali okuxhumana angaphandle. Yabelana ngemodeli yomshini wakho nonyaka wokukhiqizwa, futhi sizoqinisekisa ukuhambisana nanoma yiziphi izinguquko ezidingekayo.

Iyini isisindo esiphezulu seshidi uhlelo olungasingatha?

I-loader ejwayelekile ye-vacuum suction isingatha amashidi afinyelela ku-3,000 kg. Kumapulangwe asindayo, kukhona uhlobo lwe-loader eqinisiwe enama-suction pad engeziwe nesakhiwo se-gantry esiqinile. Xhumana nathi ngezisindo zakho ezijwayelekile ukuze sikale.

Uhlelo lusingatha kanjani amashidi amancane athambekele ekunamatheleni?

Isihlukanisi samagnetic sihlanganisiwe ezintweni ezine-ferrous, futhi uhlelo lwe-pneumatic fanning olunokutholwa kobukhulu luvimbela ukuphakamisa amashidi amabili. Kumashidi amancane kakhulu e-stainless steel noma e-aluminium, kungacaciswa imojuli ekhethekile yokuphatha amashidi amancane.

Uhlelo lungasebenza isikhathi esingakanani lungagadiwe?

Ngesitolo esigcwele esinamaphalethi angu-8, uhlelo lungasebenza amahora angu-2โ€“4 lungagadiwe, kuye ngesikhathi sokulinganisa ishidi ngalinye. Ukuze kusebenze ubusuku bonke, kukhona izitolo ezinomthamo owandisiwe nama-conveyor okupakisha izingxenye ngokuzenzakalelayo.

Ingabe uhlelo lokulayisha luhambisana nemishini yokusika ye-laser engeyona eye-Xinhong?

Uhlelo lwakhelwe ngokuyinhloko imishini yokusika ye-fiber laser yakwa-Xinhong. Ukuhlanganiswa nemishini yabanye abakhiqizi kudinga ucwaningo lwesixhumi esikhethekile. Xhumana nathi ngemininingwane yomshini wakho ukuze sihlole ukuthi kungenzeka yini.

Khulisa Umkhiqizo Wakho Wokusika Nge-Laser

Tshela imodeli yomshini wakho we-laser, usayizi ojwayelekile namasisindo eshidi, kanye nomthamo wansuku zonke wokusika - sizokuhlelela uhlelo olufanele lokulayisha nokukhipha lomugqa wakho wokukhiqiza.

Cela Isilinganiso

Amathegi

Imikhiqizo Ehlobene

Thola Isilinganiso

โ–ธ ISICELO SESILINGANISO

FORM ยท REV.1