Laser Cutting Fume Extraction & Dust Removal System laser fume extraction

Uhlelo Lokukhipha Umusi Nokukhishwa Kothuli Lokusika Nge-Laser

Uhlelo lokukhipha umusi wezimboni nokukhishwa kothuli lokusika nge-fiber laser. Ukuhlunga kwezigaba ezi-4 nge-H13 HEPA, umthamo wokudonsa ongu-3,000-10,000 m³/h, ukuhlanza okuzenzakalelayo kwe-pulse-jet kwe-cartridge, i-VFD blower, ukujikeleza komoya kwangaphakathi. Kuhambisana nezidingo zaseYurophu zekhwalithi yomoya endaweni yokusebenza.

Thola Isilinganiso

Imininingwane Yomkhiqizo

Izinhlelo Zokusekela I-Laser

Isistimu Yokukhipha Intuthu Nokukhishwa Kothuli Yokusika Nge-Laser

3,000–10,000
Umthamo Womoya m³/h
≥99.5%
Ukusebenza Kokuhlunga
H13
Ikilasi Le-HEPA Filter
≤75 dB
Izinga Lomsindo

Izindleko Ezifihlekile Zentuthu Yokusika Nge-Laser

Uma i-fiber laser isika insimbi, ikhiqiza ingxube eyinkimbinkimbi yezinhlayiya ezincane, ama-oxide ensimbi, namagesi anobuthi. Ngaphandle kokukhipha okusebenzayo, le ntuthu ihlala emishinini, ingcolisa umoya we-workshop, futhi ibeka izimpilo zabasebenzi engozini enkulu. Izindawo zokusebenza zaseYurophu zibhekana nemikhawulo yokuchayeka eqinile ngaphansi kwe-EN 1090 nemithetho kazwelonke yezempilo yomsebenzi—okwenza ukukhipha intuthu okuchwepheshile kungabi isincomo nje, kodwa kube imfuneko yokuthobela.

Ingozi Yezempilo Nokuthobela Imithetho

Izinhlayiya zensimbi ezincane ezingaphansi kuka-1 μm zingena ekujuleni kwamaphaphu. Ngaphandle kokukhipha okuthobelayo, ama-workshop asengozini yezinkinga zempilo zabasebenzi nezijeziso zokulawula.

Ukungcola Kwemishini

Uthuli oluhlalayo lungcolisa ama-linear rails, amalensi, ne-electronics—kunciphisa ukunemba komshini futhi kufinyeza impilo yezingxenye.

Ukuma Kokukhiqiza

Ukuhlanza njalo kwebhedi yokusika nendawo ezungezile kudla amahora amaningi esikhathi sokukhiqiza ngesonto ngalinye.

Ikhwalithi Yomoya Wangaphakathi

Ukungena komoya okungekuhle kuphoqa ama-workshop ukuthi avule iminyango, kuphazamise izindawo ezilawulwa izinga lokushisa futhi kumoshe amandla e-HVAC.

Ukubukwa Komkhiqizo

Lolu hlelo lokukhipha intuthu nokukhishwa kothuli lokusika nge-laser lwakhelwe ngqo imisebenzi yokusika nge-fiber laser. Lithwebula intuthu emthonjeni ngokusebenzisa umklamo wokukhipha nge-down-draft cutting bed noma ingalo eguquguqukayo yokukhipha, bese lihlunga umoya ongcolile ngenqubo enezigaba eziningi: i-spark arrestor, isihlungi sangaphambi sezinhlayiya ezinkulu, isihlungi esiyinhloko sezinhlamvu ezinhle, ne-HEPA filter ye-H13 yezinhlayiya ezingaphansi kwe-micron. Umoya ohlanzekile, ohlungiwe ubuyiselwa e-workshop, kuqedwe isidingo sokufaka amapayipi angaphandle ezindaweni eziningi. Uhlelo lusekela kokubili ukucushwa okuzimele (umshini owodwa) nokuhlanganisiwe (imishini eminingi).

Laser cutting fume extraction system installed next to fiber laser cutting machine with flexible extraction arm over cutting bed

Izici Eziyinhloko Nezinzuzo

Ukuhlunga Okunezigaba Eziningi

I-Spark Arrestor + Isihlungi Sangaphambi + I-Cartridge + H13 HEPA

Ukuhlunga kwezigaba ezine kuthwebula izinhlansi zangaphambi kokuba zifinyelele esihlungini, kususa izinhlayiya ezinkulu, kuqoqe uthuli oluhle kuma-cartridge anamaphepha amaningi, futhi kufeze ukusebenza kwe-H13 HEPA (≥99.95% ku-0.3 μm) esigabeni sokugcina. Ukusebenza kokuhlunga okuphelele kudlula u-99.5% ezinhlayiyeni ezifika ku-0.3 μm.

Ukuhlanza Okuzenzakalelayo

Uhlelo Lokuhlanza I-Cartridge Nge-Pulse Jet

Ukuhlanza nge-compressed-air pulse jet ngokuzenzakalelayo kususa uthuli oluqoqiwe ebusweni be-filter cartridge ngezikhathi ezihleliwe, kugcine ukusebenza kokudonsa okungaguquki futhi kwandise impilo ye-filter ngokuphindwe ka-2–3 uma kuqhathaniswa nezinhlelo zokuhlanza ezenziwa ngesandla.

Isivinini Esiguquguqukayo

I-VFD Blower enokulawulwa Kokudonsa Okunzwa Isidingo

I-variable frequency drive ku-centrifugal blower ilungisa amandla okudonsa ukuze ahambisane nomsebenzi wokusika—kwehlisa ukusetshenziswa kwamandla ngama-30–50% ngezikhathi zokungasebenzi futhi kunciphise umsindo. I-sensor yomehluko wengcindezi icupha ukuhlanza kwe-filter ngokuzenzakalelayo lapho umthwalo ufinyelela ezingeni elithile.

Ukubuyiswa Komoya Ohlanzekile

Ukujikeleziswa Komoya Ohlungiwe E-Workshop

Ngemva kokuhlunga kwezigaba eziningi, umoya ohlanzekile ubuyiselwa ngqo ngaphakathi kwe-workshop—kuqedwe izindleko nobunkimbinkimbi bokufaka amapayipi ophahleni nezitaki zokukhipha zangaphandle. Kubaluleke kakhulu ezikhungweni ezindaweni ezibandayo lapho ukukhipha umoya ofudumele wangaphakathi kungamosha amandla e-HVAC.

Ukuqapha Okuhlakaniphile

Ukulawula kwe-PLC ngokulandelelwa kwesihlungi

I-Schneider Electric PLC ibonisa ukugeleza komoya kwesikhathi sangempela, umehluko wokucindezela kwesihlungi, namahora okusebenza. Ama-alamu abonakalayo nawokuzwakalayo azisa abasebenzi lapho kufanele kushintshwe isihlungi noma lapho ukusebenza kokudonsa kwehla ngezansi kwezinga elibekiwe. I-interface ye-RS485 yokuhlanganiswa kwenethiwekhi yefektri.

Imininingwane Yobuchwepheshe

IpharamithaUkucaciswa
Umthamo Womoya (Amandla Okudonsa)3,000 – 10,000 m³/h (kuya ngohlobo)
Ukusebenza Kokuhlunga≥ 99.5% (ngezinhlayiya ezingu-≥ 0.3 μm)
Ukuhlelwa KwesihlungiIzigaba ezi-4: Isivimbi sezinsimbi / Isihlungi sangaphambi / I-Cartridge / I-H13 HEPA
Ikilasi Lesihlungi se-HEPAH13 (izinga le-EN 1822)
Inani Le-Cartridge YesihlungiAma-cartridge angu-2 – 8 (kuya ngohlobo)
Indlela YokuhlanzaI-jet yomoya ocindezelweyo ezenzakalelayo enama-pulse
Uhlobo Lwe-BlowerI-Centrifugal blower ene-VFD
Amandla Enjini2.2 – 15 kW (kuya ngohlobo)
Power Supply380V/50Hz/3Phase (kungenziwa ngokwezifiso kube ngu-460V/60Hz)
Izinga Lomsindo≤ 75 dB(A) ku-1 m
Control SystemI-Schneider Electric PLC, ukuxhumana kwe-RS485
Isitsha Sokuqoqa UthuliIbhodlela lokuqoqa elidonswayo, umthamo ongu-30–80 L
Izinketho Zokuphuma KomoyaUkujikeleza kwangaphakathi noma ukuphuma ngaphandle
Ubukhulu (L×W×H)900×800×1800 mm – 1600×1200×2200 mm (kuya ngohlobo)

Izimboni Ezisebenzisayo

  • Ukwenziwa kwensimbi yamashidi – Ukukhipha umusi oqhubekayo ngesikhathi sokusika i-carbon steel ne-stainless steel nge-laser
  • Ukukhiqiza izingxenye zezimoto – Ukukhipha umusi omningi wokusika ngezikhathi eziningi kwezingxenye zokwakha
  • I-Aerospace & defense – Ukukhipha umusi okuhambisana negumbi elihlanzekile lokusika ama-alloy anembile
  • Izindawo zokusebenza ezizimele – Amayunithi azimele emishinini yokusika nge-laser ngayinye ngaphandle kokuxhuma emhubheni omkhulu

Ukusekelwa Ngumkhiqizi

Kuklanywe yi Shandong Xinhong CNC Technology Co., Ltd., eyasungulwa ngo-2005 njengomkhiqizi wemishini ye-fiber laser. Ngenxa yokuthi i-Xinhong iklama futhi yakha imishini yokusika nge-fiber laser esukela ku-500W kuya ku-30000W, lolu hlelo lokukhipha umusi lwakhiwe ngolwazi lwangempela lwezinga lokukhiqiza umusi, izici zezinhlayiya, nezidingo zokugeleza komoya ngamandla ahlukene e-laser nezinto ezahlukene. Izinhlelo zokulawula zikagesi zisebenzisa izingxenye ze-Schneider Electric. Inkampani isebenza ngaphansi kwesitifiketi sokuphathwa kwekhwalithi se-ISO 9001:2015.

Imibuzo Ejwayelekile

Ngikhetha kanjani umthamo ofanele wokukhipha umusi womshini wami wokusika nge-laser?

Umthamo wokukhipha umusi uncike emandleni e-laser yakho, uhlobo lwezinto, nosayizi webhodi lokusika. Njengomhlahlandlela ojwayelekile: 3,000–5,000 m³/h emishinini engu-1000W–3000W esika amashidi ensimbi ebhodini elingu-1500×3000mm; 6,000–10,000 m³/h emishinini engu-6000W–20000W noma lapho kusikwa amapuleti aminyene akhiqiza umusi omningi. Yabelana ngezici zomshini wakho futhi sizokuncoma ukuhlelwa okufanele.

Ingabe umoya ohlungiwe ungabuyiselwa endaweni yokusebenza?

Yebo. Ngemva kokudlula ekuhlungeni okugcwele kwezigaba ezine okuhlanganisa nesihlungi se-H13 HEPA, umoya uhlanzekile ngokwanele ukuthi ungajikeleza ngaphakathi. Lokhu kuqeda isidingo sokufaka amapayipi ophahleni futhi kuvimbela ukulahleka komoya oshisayo noma opholile ngaphakathi, konga izindleko zamandla e-HVAC.

Ama-filter cartridge ahlala isikhathi esingakanani ngokujwayelekile?

Ukuphila kwe-filter cartridge kuncike emthwalweni wokusika nasezintweni. Ngokuhlanza okuzenzakalelayo kwe-pulse-jet, ama-cartridge ngokujwayelekile ahlala izinyanga eziyisi-6–12 ekusebenzeni okujwayelekile kwezikhathi ezimbili zokusika i-carbon steel ne-stainless steel. I-PLC ilandelela umehluko wokucindezela futhi yazisa abasebenzi lapho kufanele kushintshwe.

Ingabe uhlelo olulodwa lungasebenzela imishini eminingi yokusika nge-laser?

Yebo, ukuhlelwa okumaphakathi okunamasistimu amapayipi angasebenza imishini emi-2–4. Silinganisa iyunithi enkulu ngokusekelwe emthwalweni wonke womusi ngesikhathi esisodwa futhi siklama ukuhlelwa kwamapayipi ukuze kube nokugeleza komoya okulinganiselayo endaweni ngayinye yokukhipha. Xhumana nathi ngenani lemishini yakho nokuhlelwa kwayo ukuze uthole isiphakamiso esenziwe ngokwezifiso.

Ingabe lolu hlelo luhambisana nemithethonqubo yaseYurophu yekhwalithi yomoya endaweni yokusebenza?

Isigaba sokuhlunga se-H13 HEPA sifeza ukusebenza okungu-≥99.95% ku-0.3 μm ngokwe-EN 1822, sithwebula izinhlayiya ezincane zensimbi eziyinkinga enkulu yezempilo emusini wokusika nge-laser. Nokho, ukuthobela imithetho nakho kuncike ekufakweni kwakho okuthile, ukubekwa kwezindawo zokukhipha umusi, nemithethonqubo yendawo. Sincoma ukuthi uxoxe nethimba lethu ngezidingo zakho zendawo ukuze kuhlelwe kahle usayizi nokuhlelwa kwesistimu.

Vikela Indawo Yakho Yokusebenza Nabasebenzi

Tshela amandla e-laser yakho, izinto zokusika, nokuhlelwa komshini wakho—sizoklama uhlelo olufanele lokukhipha umusi endaweni yakho yokukhiqiza.

Cela Isilinganiso

Amathegi

Imikhiqizo Ehlobene

Thola Isilinganiso

ISICELO SESILINGANISO

FORM · REV.1