Ukusika Nge-Laser Ipulanga Lensimbi: Esingakwenza Ama-Fiber Laser Kusukela ku-12mm kuya ku-70mm

Umhlahlandlela Wokuthenga · Ukusika nge-Fiber Laser Yamapulangwe Aqinile

Kungani Insimbi Eqinile Iyinkinga Ehlukile Yokusika

Ukusika nge-laser ipulangwe lensimbi elingaphezu kuka-20mm akwenzi njengokuthi usika ishidi elingu-3mm. Ukushisa akunandawo yokuphuma, izindonga ze-kerf zimunca amandla, i-slag encibilikile inendlela ende yokuphuma emkhubeni, futhi igesi yokusiza kufanele idlule emgodini ojulile ngaphandle kokulahlekelwa umfutho. Emashumini eminyaka, leli banga lokujiya belilokhu lingelokucaca nge-plasma, i-oxy-fuel, ne-waterjet—ngayinye inezinzuzo nezinkinga ngekhwalithi yomkhawulo, isivinini, noma izindleko. Ama-fiber laser anamandla aphezulu (12,000W kuya ku-30,000W) ashintshe ezomnotho zokusika ipulangwe lensimbi nge-laser ebangeni lika-20–70mm, futhi lo mhlahlandlela uchaza ukuthi ubuchwepheshe bungenza ini ngokweqiniso, nokuthi ungabukhetha kanjani.

I-Fiber Laser Ingasika Insimbi Yekhabhoni Ijike Kangakanani?

Impendulo eqotho incike emandleni, kulokho okulindelekile ngekhwalithi yomkhawulo, nasesikhathi somjikelezo esamukelekayo. Ukukhangisa kwabakhiqizi kuvame ukusho amazinga aphezulu anethemba; izibalo ezingezansi zibonisa amandla okusebenza kwangempela wendlela eyodwa emishinini elungiselelwe ukukhiqiza:

Iziqwashiso ezimbili lapho ufunda izici zokujiya. Okokuqala, ukujiya okuphezulu nokujiya okukhiqizayo kuhlukile: umshini ungabhoboza futhi usike ipulangwe elingu-70mm, kodwa uma lokho kujiya kuyi-5% womthwalo wakho, ukhokha imali eyengeziwe ngamandla okwenzeka ngezikhathi ezithile. Okwesibili, ikhwalithi yomkhawulo yehla eduze komkhawulo ophezulu—imikhawulo ekhanyayo, eyisikwele ene-dross encane iyenzeka ku-70–80% yomkhawulo oshiwo, kuyilapho ukusika eduze komkhawulo kuhamba kancane futhi kungadinga ukuhlanzwa komkhawulo. Ukuze uthole ukuhlukaniswa kokujiya ngamandla kuzo zonke izinto, bheka amashadi okujiya e-fiber laser kanye nomhlahlandlela okhethekile wezidingo zokusika insimbi engu-20mm–50mm.

I-Oxygen ne-Nitrogen Ensimbini Yekhabhoni Eqinile

Epulangweni lensimbi yekhabhoni, ukukhetha igesi yokusiza ngokuyinhloko i-oxygen. Ukusabela kwe-exothermic yensimbi ne-oxygen kwengeza amandla emkhubeni, okuyikho okwenza ipulangwe elingu-25–70mm lenzeke nhlobo—futhi i-oxygen ibiza ingxenye encane ye-nitrogen. Okushintshaniswayo umkhawulo okhulisiwe oxidiwe ongadinga ukuhlanzwa ngaphambi kokushisela noma ukupenda.

• I-Oxygen: indinganiso yensimbi yekhabhoni engaphezu kuka-~12mm. Izindleko zegesi eziphansi, ukusiza kwe-exothermic ezigabeni eziqinile, umkhawulo oxhume ngokukhulisiwe.
• I-Nitrogen: ikhethwa umkhawulo okhanyayo, ongenawo i-oxide ensimbini yekhabhoni lapho izingxenye ziya ngqo ekushiseleni noma ekuqedeni—kodwa ezindaweni eziqinile, umfutho we-nitrogen nezidingo zokugeleza zinyusa izindleko zegesi kakhulu.

Uma usika insimbi engagqwalisi noma i-aluminium kanye nensimbi yekhabhoni eqinile, isidingo se-nitrogen sibusa izindleko zakho zokusebenza. Yingakho izitolo ezitshala imali emishinini engu-12,000W+ zilungiselela ukukhiqizwa kwe-nitrogen kwe-PSA endaweni—kukhiqiza i-nitrogen yokuhlanzeka okungu-99.9% ngesidingo esikhundleni sokuncika kumasilinda alethwayo. Ukuhlaziya kwethu kwe zindleko zejeneretha ye-PSA kanye nokukhetha ukuhlanzeka nokugeleza kuhlanganisa umqondo wokulinganisa usayizi.

I-Fiber Laser vs. I-Plasma vs. I-Oxy-Fuel Epulangweni Elqinile

Ukuqhathanisa kubonisa lapho ama-fiber laser ewina khona nalapho engawini khona. I-Oxy-fuel isabusa ukujiya okwedlulele okungaphezu kuka-70mm kanye nezindleko zokusebenza eziphansi kakhulu; i-plasma igcina inzuzo ngentengo yokuthenga engahluziwe. Kodwa ekuhlanganiseni ikhwalithi yomkhawulo, ububanzi be-kerf, ukuphambana kwezinto, nokuqedwa kwemisebenzi yesibili, ama-fiber laser anamandla aphezulu aletha izindleko eziphansi ngephasi ngayinye ebangeni lika-20–50mm lapho umsebenzi omningi wezakhiwo nokwakha okusindayo kwenzeka khona. Uhlaka oluphelele lwesinqumo lukumqhathaniswa wethu we ukusika nge-plasma vs. ukusika nge-laser.

Lapho Ukusika Nge-Laser Yamapulangwe Aqinile Kusetshenziswa Khona

Insimbi Yezakhiwo Nokwakha

Abakhiqizi abacubungula ama-I-beam, ama-H-section, namapulangwe angaphezu kuka-20mm babephakathi kwabokuqala ukwamukela. Izindlela zendabuko zokwenza izinto zazidinga ukusaha, ukubhoboza, nokusika nge-plasma njengemisebenzi ehlukene; i-fiber laser engu-20,000W isika amaphrofayili, izimbobo, nama-bevel endaweni eyodwa, ithuthukisa ukunemba kobukhulu futhi inciphisa isikhathi sokuphatha.

Ukwakha Imikhumbi Nezolwandle

Izingxenye zomgogodla womkhumbi ngokuvamile zisebenza ngensimbi engu-10–40mm, ngezinye izikhathi ezijiyile kakhulu. Ama-fiber laser ku-20,000W–30,000W alingana noma adlula amazinga esivinini sokusika nge-plasma kulezi zindawo eziqinile ngemikhawulo ehlanzekile kakhulu, futhi i-kerf engu-0.2–0.5mm imosha insimbi yezolwandle ebizayo kancane kakhulu kune-kerf ye-plasma engu-2–5mm.

Imitshini Yengcindezi Nama-Boiler

Ukulungiswa kokuhlangana kokushisela kuncike ekhwalithini yomkhawulo. Ama-fiber laser anamandla aphezulu asika ipulangwe elingu-25–45mm ngemikhawulo ehlanzekile, eyisikwele edinga ukulungiswa okuncane ngaphambi kokushisela—ikakhulukazi kubalulekile kuma-tube sheet nama-flange plate lapho ikhwalithi yezimbobo nokuma kwe-perpendicular yomkhawulo kubalulekile.

Imishini Esindayo Nemishini Yezimayini

Ipulangwe elingagugi (i-Hardox nezinhlobo ezifanayo) ebangeni lika-20–40mm lisikwa kahle emishinini engu-12,000W–20,000W, nakuba amazinga aqinisiwe edinga amasivinini ancishisiwe uma kuqhathaniswa nensimbi yekhabhoni evamile endaweni efanayo yokujiya.

Izidingo Ezingokoqobo Ngaphandle Kwe-Laser

• Usayizi wombhede: 2000×6000mm iyindawo yokusebenza evamile yemishini yamapulangwe aqinile; qinisekisa ukuthi ihlanganisa ingxenye yakho ende evamile.
• Ithebula lokushintshana: ukulayisha ngamaphalethi amabili kugcina umshini osindayo usika ngenkathi umsebenzisi ethula ngaphandle—emijikelezweni yamapulangwe aminyene futhi usindayo lokhu kuyiwehluko phakathi kokusetshenziswa okungu-60% nokungu-85%.
• Ukunikezwa kwegesi: i-oksijini enengcindezi ephezulu epulangweni elijiyile, noma i-nitrogen yokugeleza okuphezulu emisebenzini ye-stainless; linganisa isitoreji noma ukukhiqizwa endaweni yokufuna okuphezulu, hhayi okumaphakathi.
• Ukupholisa: ama-chiller asezingeni lezimboni alinganiselwe umsebenzi oqhubekayo ezingeni lokushisa lendawo yakho; umthombo ongu-20kW–30kW ukhiqiza ukushisa okukhulu.
• Ukuvikelwa kwezokuphepha: i-fiber laser engu-12kW+ iwumthombo we-Class 4; hlela i- Class 1 safety enclosure lapho abasebenzisi besebenza eduze komshini.

Ukulinganisa Umshini Nenhlanganisela Yakho Yobukhulu

Umthetho wokuhlola owusizo ovela ezitolo zokukhiqiza: uma ngaphezu kuka-30% womsebenzi wakho kuyinsimbi yekhabhoni engu-20mm+, umshini ongu-12,000W–20,000W cishe uzothuthukisa umthamo futhi wehlise izindleko zengxenye ngayinye uma uqhathaniswa nokuthumela ngaphandle noma izinqubo zemisebenzi eminingi. Uma ipulanga elijiyile kuwumsebenzi wakho oyinhloko hhayi ingxenye nje, isinyathelo esiya ku-30,000W sithola isikhala esiya kukhona insimbi yekhabhoni engu-70mm ne-stainless engu-40mm—futhi sihlanganisa umsebenzi we-oxy-fuel, i-plasma, ne-waterjet ohlelweni olulodwa. Noma kukuphi, cela ukusikwa kwesampula ku- yakho izinga lezinto ku- yakho ubukhulu ngaphambi kokuzibophezela; ukuhlolwa kokusika kwembula ikhwalithi yomphetho nesivinini ngendlela ethembekile kakhulu kunamashidi okucacisa.